Three-phase modular permanent magnet brushless machine for torque boosting on a downsized ICE vehicle

The paper describes a relatively new topology of 3-phase permanent magnet (PM) brushless machine, which offers a number of significant advantages over conventional PM brushless machines for automotive applications, such as electrical torque boosting at low engine speeds for vehicles equipped with downsized internal combustion engine (ICEs). The relative merits of feasible slot/pole number combinations for the proposed 3-phase modular PM brushless ac machine are discussed, and an analytical method for establishing the open-circuit and armature reaction magnetic field distributions when such a machine is equipped with a surface-mounted magnet rotor is presented. The results allow the prediction of the torque, the phase emf, and the self- and mutual winding inductances in closed forms, and provide a basis for comparative studies, design optimization and machine dynamic modeling. However, a more robust machine, in terms of improved containment of the magnets, results when the magnets are buried inside the rotor, which, since it introduces a reluctance torque, also serves to reduce the back-emf, the iron loss and the inverter voltage rating. The performance of a modular PM brushless machine equipped with an interior magnet rotor is demonstrated by measurements on a 22-pole/24-slot prototype torque boosting machine

A comparative study of different slot configurations for PM brushless machines used for vehicle traction.

This work describes the design and optimization\ud process of a direct-drive permanent magnet synchronous\ud machine that is suitable for electric motorcycles. The machine is\ud designed to develop approximately the same power than a\ud conventional 250cc motorcycle internal combustion engine. The\ud main goal of this work is to design an outer-rotor machine that is\ud coupled directly to the wheel (direct-drive or in-wheel motor), so\ud it is necessary to know the dimensions and arrangements of the\ud wheels. The direct-drive systems do not need any gearbox to\ud drive the vehicle, so that the global efficiency is higher than\ud conventional systems employing a gearbox. The design and\ud performance of the machine are assessed by means of simulations\ud using the finite element method. The finite element method is the\ud main tool to optimize the machine’s design.FAPESPCAPE

Experimental characterization of a supercapacitor-based electrical torque-boost system for downsized ICE vehicles

The need to improve fuel economy and reduce the emission of CO2 and other harmful pollution from internal-combustion-engine vehicles has led to engine downsizing. However, downsized turbocharged engines exhibit a relatively low torque capability at low engine speeds. To overcome this problem, an electrical torque boost may be employed while accelerating and changing gear and to facilitate energy recovery during regenerative braking. This paper describes the operational requirements of a supercapacitor-based torque-boost system, outlines the design and sizing of the electrical drive-train components, and presents experimental characterization of a demonstrator system

The use of cement leftovers from the hollow of spun piles as an additive in self-compacting concrete

Spun piles have been used widely by developing countries, including Malaysia, to construct the foundation of most construction projects. A spun pile is a reinforced precast and prestressed concrete that is compacted in a mould through spinning compaction. The spinning compaction produces cement leftovers in the hollow part of spun piles that can be added to concrete mixtures as an additive. The cement leftovers of spun piles were used as an additive in cement in range of 0%, 10%, 20% and 30% (equal percentages). The resulting compressive strength after curing periods of 7 days and 28 days were presented to investigate the properties of self-compacting concrete containing cement leftovers from the spun piles. Other properties investigated include the physical properties of fresh concrete and water absorption. The results indicated that higher compressive strength and lower water absorption were achieved by the concrete samples containing cement leftovers compared to controlled concrete

Saliency Ratio and Power Factor of IPM Motors Optimally Designed for High Efficiency and Low Cost Objectives

This paper uses formal mathematical optimization techniques based on parametric finite-element-based computationally efficient models and differential evolution algorithms. For constant-power applications, in the novel approach described, three concurrent objective functions are minimized: material cost, losses, in order to ensure high efficiency, and the difference between the rated and the characteristic current, aiming to achieve very high constant-power flux-weakening range. Only the first two objectives are considered for constant-torque applications. Two types of interior permanent magnet rotors in a single- and double-layer V-shaped configuration are considered, respectively. The stator has the typical two slots per pole and phase distributed winding configuration. The results for the constant-torque design show that, in line with expectations, high efficiency and high power factor machines are more costly, and that the low-cost machines have poorer efficiency and power factor and most importantly, and despite a common misconception, the saliency ratio may also be lower in this case. For constant-power designs, the saliency ratio can be beneficial. Nevertheless, despite a common misconception, when cost is considered alongside performance as an objective, a higher saliency ratio does not necessarily improve the power factors of motors suitable for ideal infinite flux weakening

Employability skills for hospitality students in Malaysia

Malaysia needs high skilled workforce to support growth of the industry. With dynamically changing job market and progressive technological change, employees are expected to keep abreast of global economics. In the process of achieving the status of developed nation by the year 2020, Malaysia needs to restructure its workforce to ensure that middle level workers are highly skilled. Current job environment demands multi-task and skills. Thus, university graduates must be prepared to meet the demand especially in the hospitality industry. The purpose of this study is to identify the level of employability skills in the hospitality field. This research applied quantitative methodology. The respondents consist of final year students in bakery and culinary programme. Stratified sampling was used to select students in hospitality programs from 22 vocational colleges in Malaysia. Questionnaires were distributed to 841 students in five regions which are Central, South, North, East and East Malaysia (Sarawak) in Malaysia. Descriptive analysis was used to analyse the quantitative data. The results showed that the level of hospitality employability skills among vocational students in Malaysia were at high level of competence (93.2%). The research has brought meaningful implications for hospitality vocational students, employers and policy makers

Performance comparison between Surface Mounted and Interior PM motor drives for Electric Vehicle application

Electric Vehicles make use of permanent magnet synchronous traction motors for their high torque density and efficiency. A comparison between interior permanent magnet (IPM) and surface mounted permanent magnet (SPM) motors is carried out, in terms of performance at given inverter ratings. The results of the analysis, based on a simplified analytical model and confirmed by FE analysis, show that the two motors have similar rated power but that the SPM motor has barely no overload capability, independently of the available inverter current. Moreover the loss behavior of the two motors is rather different in the various operating ranges with the SPM one better at low speed due to short end connections but penalized at high speed by the need of a significant de-excitation current. The analysis is validated through finite-element simulation of two actual motor design

Optimal design of a three-phase AFPM for in-wheel electrical traction

Sinusoidally fed permanent magnet synchronous motors (PMSM) fulfill the special features required for traction motors to be applied in electric vehicles (EV). Among them, axial flux permanent magnet (AFPM) synchronous motors are especially suited for in-wheel applications. Electric motors used in such applications must meet two main requirements, i.e. high power density and fault tolerance. This paper deals with the optimal design of an AFPM for in-wheel applications used to drive an electrical scooter. The single-objective optimization process carried out in this paper is based on designing the AFPM to obtain an optimized power density while ensuring appropriate fault tolerance requirements. For this purpose a set of analytical equations are applied to obtain the geometrical, electric and mechanical parameters of the optimized AFPM and several design restrictions are applied to ensure fault tolerance capability. The optimization process is based on a genetic algorithm and two more constrained nonlinear optimization algorithms in which the objective function is the power density. Comparisons with available data found in the technical bibliography show the appropriateness of the approach developed in this work.Postprint (published version

Performance evaluation of a low cost series hybrid electric vehicle

The escalating amount of vehicles on the road has raised awareness to vehicular environmental impacts and sustainability; this has provided a stimulus for future mobility considerations. The conventional car may not meet future requirements regarding noise, emissions and energy consumption. There is a distinct lack of short-term alternative solutions that meet consumer requirements and has a potential for mass production. Furthermore, the internal combustion engine has been developed over 100 years and there may be some risk that the automotive companies choose to invest into the “wrong” alternative. This paper presents a development process in an attempt to find answer this dilemma. The first consideration is the vehicle performance criteria that take into account consumer expectations and operational/regulatory/environmental factors. Secondly, the drive train components are identified, most are commercially available, and are particular to these factors. Finally, a computer simulation isused to assess the performance of the vehicle, in comparison with the factors.The result of these investigations is a series hybrid electric vehicle that is recharged from the mains. The fuel consumption is four times better than that of a comparable car, but vehicle mass and cost have not increased significantly. The driving range of this vehicle is not limited to the battery capacity.This vehicle meets the consumer expectations as well as environmental issues and benefits with added driver comfort. Still being low-cost, it provides the potential for mass-production and thus reducing overall impacts on the environment

Multi-objective optimisation for battery electric vehicle powertrain topologies

Electric vehicles are becoming more popular in the market. To be competitive, manufacturers need to produce vehicles with a low energy consumption, a good range and an acceptable driving performance. These are dependent on the choice of components and the topology in which they are used. In a conventional gasoline vehicle, the powertrain topology is constrained to a few well-understood layouts; these typically consist of a single engine driving one axle or both axles through a multi-ratio gearbox. With electric vehicles, there is more flexibility, and the design space is relatively unexplored. In this paper, we evaluate several different topologies as follows: a traditional topology using a single electric motor driving a single axle with a fixed gear ratio; a topology using separate motors for the front axle and the rear axle, each with its own fixed gear ratio; a topology using in-wheel motors on a single axle; a four-wheel-drive topology using in-wheel motors on both axes. Multi-objective optimisation techniques are used to find the optimal component sizing for a given requirement set and to investigate the trade-offs between the energy consumption, the powertrain cost and the acceleration performance. The paper concludes with a discussion of the relative merits of the different topologies and their applicability to real-world passenger cars