Torque and thermal characteristics analysis of a fluid damping based multi-degree-of-freedom motor

This paper presents a novel fluid damping based hybrid drive multi-degrees-of-freedom permanent magnet motor. The structure and working principle of the motor is introduced. The torque features are analyzed using both finite element method and analytical method. Based on the thermal safety and thermal stability in the practical design of this motor, the thermal characteristics with heat sources are calculated and simulated. By using FEA software to model the heating status when the motor works under rated operation and high overload current conditions, the temperature contours within the motor structure can be obtained. The fluid and modal analysis are also conducted with numerical simulation. The research results validate the reasonable structure design of this motor and can be the reference of structure optimization and performance improvement indicators for this kind of motors

Assembly and mechanical characterization of suspended boron nitride nanotubes

This study details the dielectrophoretic assembly and mechanical characterization of boron nitride nanotubes on silicon chips with gold electrodes. The chips were fabricated from 4in round silicon wafers with a 100nm-thick low stress silicon nitride insulating layer on the top and bottom. The electrodes were patterned using photo- and electron-beam lithography and dry etching, and the wafers were cut into 4 x 6mm chips. The boron nitride nanotubes studied were obtained from NIA and were synthesized via a unique pressurized vapor/condensor method, which produced long, small-diameter BNNTs without the use of a catalyst. These nanotubes were studied due to their desirable mechanical and electrical properties, which allow for unique applications in various areas of science, engineering, and technology. Applications span from magnetic manipulation to the formation of biocomposites, from nano-transistors to humidity and pH sensors, and from MRI contrast agents to drug delivery. The nanotubes and nanotube bundles characterized were suspended over gaps of 300 to 500nm. This study was unique in that assembly was performed using dielectrophoresis, allowing for batch fabrication of chips and devices. Also, stiffness measurements were performed using AFM, eliminating the reliance of other methods upon electron microscopes, and allowing for imaging and measurements to occur simultaneously and at high resolution. It was found that DEP parameters of V = 2.0Vpp, f = 1kHz, and t = 2min provided the best results for mechanical testing. The nanotubes tested had suspended lengths of 300nm, the width of the electrode gap, and diameters of 15–65nm. Chips were imaged with both scanning electron microscopy and atomic force microscopy. Force-displacement measurements with atomic force microscopy were used to find stiffness values in the range of 1–16N/m. These stiffness values, when plugged into a simple double-clamped beam model, indicated Young’s moduli of approximately 1–1600GPa. Within this wide range, it was shown that a decrease in diameter strongly correlated exponentially to an increase in Young’s modulus. Work in this study was divided between assembly and characterization. Therefore, a lot of time was spent working to optimize dielectrophoresis parameters, followed by SEM and AFM imaging. Parameters that were adjusted included DEP voltage and time, pre-DEP sonication times, as well as adding a centrifuging procedure to attempt to better separate nanotube bundles in solution. Another method discussed but not pursued was the use of surfactants to agitate the solution, thus separating the nanotubes. The reason this material in particular was so difficult to separate was twofold. First, the small size of the nanotubes—individual BNNTs have diameters on the order of ∼5 nanometers—generates very strong nanoscale van der Waals forces holding the nanotubes together. Larger nanotubes—with diameters on the order of 50 to 100nm or more—suffer less from this problem. Also, the dipoles created by the boron-nitrogen bonds cause attraction between adjacent nanotubes. The results shown in this thesis include DEP parameters, SEM and AFM images, and force- displacement curves leading to nanotube stiffness and Young’s modulus values. The force-displacement tests via AFM are also detailed and explained

Bilateral Macro-Micro Teleoperation Using A Magnetic Actuation Mechanism

In recent years, there has been increasing interest in the advancement of microrobotic systems in micro-engineering, micro-fabrication, biological research and biomedical applications. Untethered magnetic-based microrobotic systems are one of the most widely developing groups of microrobotic systems that have been extensively explored for biological and biomedical micro-manipulations. These systems show promise in resolving problems related to on-board power supply limitations as well as mechanical contact sealing and lubrication. In this thesis, a high precision magnetic untethered microrobotic system is demonstrated for micro-handling tasks. A key aspect of the proposed platform concerns the integration of magnetic levitation technology and bilateral macro-micro teleoperation for human intervention to avoid imperceptible failures in poorly observed micro-domain environments. The developed platform has three basic subsystems: a magnetic untethered microrobotic system (MUMS), a haptic device, and a scaled bilateral teleoperation system. The MUMS produces and regulates a magnetic field for non-contact propelling of a microrobot. In order to achieve a controlled motion of the magnetically levitated microrobot, a mathematical force model of the magnetic propulsion mechanism is developed and used to design various control systems. In the workspace of 30 × 32 × 32 mm 3, both PID and LQG\LTR controllers perform similarly the position accuracy of 10 µ m in a vertical direction and 2 µ m in a horizontal motion. The MUMS is equipped with an eddy-current damper to enhance its inherent damping factor in the microrobot's horizontal motions. This paper deals with the modeling and analysis of an eddy-current damper that is formed by a conductive plate placed below the levitated microrobot to overcome inherent dynamical vibrations and improve motion precision. The modeling of eddy-current distribution in the conductive plate is investigated by solving the diffusion equation for vector magnetic potential, and an analytical expression for the horizontal damping force is presented and experimentally validated. It is demonstrated that eddy-current damping is a crucial technique for increasing the damping coefficient in a non-contact way and for improving levitation performance. The damping can be widely used in applications of magnetic actuation systems in micro-manipulation and micro-fabrication. To determine the position of the microrobot in a workspace, the MUMS uses high-accuracy laser sensors. However, laser positioning techniques can only be used in highly transparent environments. A novel technique based on real-time magnetic flux measurement has been proposed for the position estimation of the microrobot in case of laser beam blockage, whereby a combination of Hall-effect sensors is employed to find the microrobot's position in free motion by using the produced magnetic flux. In free motion, the microrobot tends to move toward the horizontally zero magnetic field gradient, Bmax location. As another key feature of the magnetic flux measurement, it was realized that the applied force from the environment to the microrobot can be estimated as linearly proportional to the distance of the microrobot from the Bmax location. The developed micro-domain force estimation method is verified experimentally with an accuracy of 1.27 µ N. A bilateral macro-micro teleoperation technique is employed in the MUMS for the telepresence of a human operator in the task environment. A gain-switching position-position teleoperation scheme is employed and a human operator controls the motion of the microrobot via a master manipulator for dexterous micro-manipulation tasks. The operator can sense a strong force during micro-domain tasks if the microrobot encounters a stiff environment, and the effect of hard contact is fed back to the operator's hand. The position-position method works for both free motion and hard contact. However, to enhance the feeling of a micro-domain environment in the human operator, the scaled force must be transferred to a human, thereby realizing a direct-force-reflection bilateral teleoperation. Additionally, a human-assisted virtual reality interface is developed to improve a human operator's skills in using the haptic-enabled platform, before carrying out an actual dexterous task.1 yea

Cooperative Manipulation using a Magnetically Navigated Microrobot and a Micromanipulator

The cooperative manipulation of a common object using two or more manipulators is a popular research field in both industry and institutions. Different types of manipulators are used in cooperative manipulation for carrying heavy loads and delicate operations. Their applications range from macro to micro. In this thesis, we are interested in the development of a novel cooperative manipulator for manipulation tasks in a small workspace. The resultant cooperative manipulation system consists of a magnetically navigated microrobot (MNM) and a motorized micromanipulator (MM). The MNM is a small cylinder permanent magnet with 10mm diameter and 10mm height. The MM model is MP-285 which is a commercialized product. Here, the MNM is remotely controlled by an external magnetic field. The property of non-contact manipulation makes it a suitable choice for manipulation in a confined space. The cooperative manipulation system in this thesis used a master/slave mechanism as the central control strategy. The MM is the master side. The MNM is the slave side. During the manipulation process, the master manipulator MM is always position controlled, and it leads the object translation according to the kinematic constraints of the cooperative manipulation task. The MNM is position controlled at the beginning of the manipulation. In the translation stage, the MNM is switched to force control to maintain a successful holding of the object, and at the same time to prevent damaging the object by large holding force. Under the force control mode, the motion command to the MNM is calculated from a position-based impedance controller that enforces a relationship between the position of the MNM and the force. In this research, the accurate motion control of both manipulators are firstly studied before the cooperative manipulation is conducted. For the magnetic navigation system, the magnetic field in its workspace is modeled using an experimental measurement data-driven technique. The developed model is then used to develop a motion controller for navigating of a small cylindrical permanent magnet. The accuracy of motion control is reached at 20 µm in three degrees of freedom. For the motorized micromanipulator, a standard PID controller is designed to control its motion stage. The accuracy of the MM navigation is 0.8 µm. Since the MNM is remotely manipulated by an external magnetic field in a small space, it is challenging to install an on-board force sensor to measure the contact force between the MNM and the object. Therefore, a dual-axial o_-board force determination mechanism is proposed. The force is determined according to the linear relation between the minimum magnetic potential energy point and the real position of the MNM in the workspace. For convenience, the minimum magnetic potential energy point is defined as the Bmax in the literature. In this thesis, the dual-axial Bmax position is determined by measuring the magnetic ux density passing through the workspace using four Hall-effect sensors installed at the bottom of an iron pole-piece. The force model is experimentally validated in a horizontal plane with an accuracy of 2 µN in the x- and y- direction of horizontal planes. The proposed cooperative manipulator is then used to translate a hard-shell small object in two directions of a vertical plane, while one direction is constrained with a desired holding force. During the manipulation process, a digital camera is used to capture the real-time position of the MNM, the MM end-effector, and the manipulated object. To improve the performance of force control on the MNM, the proposed dual-axial force model is used to examine the compliant force control of the MNM while it is navigated to contact with uncertain environments. Here, uncertain refers to unknown environmental stiffness. An adaptive position-based impedance controller is implemented to estimate the stiffness of the environment and the contact force. The controller is examined by navigating the MNM to push a thin aluminum beam whose stiffness is unknown. The studied cooperative manipulation system has potential applications in biomedical microsurgery and microinjection. It should be clarified that the current system setup with 10mm ×10 mm MNM is not proper for this micromanipulation. In order to conduct research on microinjection, the size of the MNM and the end-effector of the MNM should be down-scaled to micrometers. In addition, the navigation accuracy of the MNM should also be improved to adopt the micromanipulation tasks

Development of methods, algorithms and software for optimal design of switched reluctance drives

The aim of this thesis is to estimate the perspectives of integrated switched reluctance drives (I-SRDs), i.e. reluctance machines integrated with converters. It is assumed that such drive series can be manufactured in the power range of 0.75...7.5 kW and speed ranges of 300...3000 rpm and 600...6000 rpm for applications like pumps, fans, conveyors, compressors, extruders and mixers. Based on the performed research and design work it is stated that the new drives have to be developed according to their applications, which determine objective functions and constraints, and that the best possible design should be found as a solution of a synthesis task. Sizing equations are not applied at all. The approach used in the thesis is based on the virtual prototyping concept, i.e. the new I-SRD series is designed in a virtual environment. Therefore, mathematical models and the ways to verify them have to be elaborated. The concepts of multidisciplinary and multilevel modeling are applied. The multidisciplinary model is a combination of interconnected electromagnetic, thermal and noise models. The multilevel concept is the approach when different elements of the drive are described using different languages, i.e. on different levels. Several original solutions are introduced, like the electromagnetic model comprising SIMULINK block-diagrams and MATLAB script, expressions for the correction of the flux linkage due to end-effects, an original equivalent circuit for thermal analysis, which allows using a very simple and fast method to solve the circuit, together with the concept of a multi-layer equivalent cylinder for modeling the motor winding. For verification of the multidisciplinary model a database of test results has been collected using both testing of several reluctance machines in the laboratory and analyzing of test results published by other researchers. After verification the model can be considered as a virtual prototype and can be used in the synthesis process. Several methods of solving the synthesis task were tested. The method, proved to be best suited for solving this task in the proposed form, is the genetic algorithm in the vector form with alphabetic encoding. The genetic algorithm should be coupled with the experimental design method or with the Monte-Carlo method

Multi-level-objective design optimization of permanent magnet synchronous wind generator and solar photovoltaic system for an urban environment application

This Ph.D. thesis illustrates a novel study on the analytical and numerical design optimization of radial-flux permanent magnet synchronous wind generators (PMSGs) for small power generation in an urban area, in which an outer rotor topology with a closed-slot stator is employed. The electromagnetic advantages of a double-layer fractional concentration non-overlapping winding configuration are discussed. The analytical behavior of a PMSG is studied in detail; especially for magnetic flux density distribution, time and space harmonics, flux linkages, back-EMF, cogging torque, torque, output power, efficiency, and iron losses computation. The electromagnetic behavior of PMSGs are evaluated when a number of various Halbach array magnetization topologies are presented to maximize the generator’s performance. In addition, the thermal behavior of the PMSG is improved using an innovative natural air-cooling system for rated speed and higher to decrease the machine’s heat mainly at the stator teeth. The analytical investigation is verified via 2-D and 3-D finite element analysis along with a good experimental agreement. Design optimization of electrical machines plays the deterministic role in performance improvements such as the magnetization pattern, output power, and efficiency maximization, as well as losses and material cost minimization. This dissertation proposes a novel multi-objective design optimization technique using a dual-level response surface methodology (D-RSM) and Booth’s algorithm (coupled to a memetic algorithm known as simulated annealing) to maximize the output power and minimize material cost through sizing optimization. Additionally, the efficiency maximization by D-RSM is investigated while the PMSG and drive system are on duty as the whole. It is shown that a better fit is available when utilizing modern design functions such as mixed-resolution central composite (MR-CCD) and mixed-resolution robust (MR-RD), due to controllable and uncontrollable design treatments, and also a Window-Zoom-in approach. The proposed design optimization was verified by an experimental investigation. Additionally, there are several novel studies on vibro-acoustic design optimization of the PMSGs with considering variable speed analysis and natural frequencies using two techniques to minimize the magnetic noise and vibrations. Photovoltaic system design optimization considered of 3-D modeling of an innovative application-oriented urban environment structure, a smart tree for small power generation. The horizon shading is modeled as a broken line superimposed onto the sun path diagram, which can hold any number of height/azimuth points in this original study. The horizon profile is designed for a specific location on the Barcelona coast in Spain and the meteorological data regarding the location of the project was also considered. Furthermore, the input weather data is observed and stored for the whole year (in 2016). These data include, ambient temperature, module’s temperature (open and closed circuits tests), and shading average rate. A novel Pareto-based 3-D analysis was used to identify complete and partial shading of the photovoltaic system. A significant parameter for a photovoltaic (PV) module operation is the nominal operating cell temperature (NOCT). In this research, a glass/glass module has been referenced to the environment based on IEC61215 via a closed-circuit and a resistive load to ensure the module operates at the maximum power point. The proposed technique in this comparative study attempts to minimize the losses in a certain area with improved output energy without compromising the overall efficiency of the system. A Maximum Power Point Track (MPPT) controller is enhanced by utilizing an advanced perturb & observe (P&O) algorithm to maintain the PV operating point at its maximum output under different temperatures and insolation. The most cost-effective design of the PV module is achieved via optimizing installation parameters such as tilt angle, pitch, and shading to improve the energy yield. The variation of un-replicated factorials using a Window-Zoom-in approach is examined to determine the parameter settings and to check the suitability of the design. An experimental investigation was carried out to verify the 3-D shading analysis and NOCT technique for an open-circuit and grid-connected PV module.Esta tesis muestra un novedoso estudio referente al diseño optimizado de forma analítica y numérica de un generador síncrono de imanes permanentes (PMSGs) para una aplicación de microgeneración eólica en un entorno urbano, donde se ha escogido una topología de rotor exterior con un estator de ranuras cerradas. Las ventajas electromagnéticas de los arrollamientos fraccionarios de doble capa, con bobinas concentradas se discuten ampliamente en la parte inicial del diseño del mismo, así como las características de distribución de la inducción, los armónicos espaciales y temporales, la fem generada, el par de cogging así como las características de salida (par, potencia generada, la eficiencia y la distribución y cálculo de las pérdidas en el hierro que son analizadas detalladamente) Posteriormente se evalúan diferentes configuraciones de estructuras de imanes con magnetización Halbach con el fin de maximizar las prestaciones del generador. Adicionalmente se analiza la distribución de temperaturas y su mejora mediante el uso de un novedoso diseño mediante el uso de ventilación natural para velocidades próximas a la nominal y superiores con el fin de disminuir la temperatura de la máquina, principalmente en el diente estatórico. El cálculo analítico se completa mediante simulaciones 2D y 3D utilizando el método de los elementos finitos así como mediante diversas experiencias que validan los modelos y aproximaciones realizadas. Posteriormente se desarrollan algoritmos de optimización aplicados a variables tales como el tipo de magnetización, la potencia de salida, la eficiencia así como la minimización de las pérdidas y el coste de los materiales empleados. En la tesis se proponen un nuevo diseño optimizado basado en una metodología multinivel usando la metodología de superficie de respuesta (D-RSM) y un algoritmo de Booth (maximizando la potencia de salida y minimizando el coste de material empleado) Adicionalmente se investiga la maximización de la eficiencia del generador trabajando conjuntamente con el circuito de salida acoplado. El algoritmo utilizado queda validado mediante la experimentación desarrollada conjuntamente con el mismo. Adicionalmente, se han realizado diversos estudios vibroacústicos trabajando a velocidad variable usando dos técnicas diferentes para reducir el ruido generado y las vibraciones producidas. Posteriormente se considera un sistema fotovoltaico orientado a aplicaciones urbanas que hemos llamado “Smart tree for small power generation” y que consiste en un poste con un generador eólico en la parte superior juntamente con uno o más paneles fotovoltaicos. Este sistema se ha modelado usando metodologías en 3D. Se ha considerado el efecto de las sombras proyectadas por los diversos elementos usando datos meteorológicos y de irradiación solar de la propia ciudad de Barcelona. Usando una metodología basada en un análisis 3D y Pareto se consigue identificar completamente el sistema fotovoltaico; para este sistema se considera la temperatura de la célula fotovoltaica y la carga conectada con el fin de generar un algoritmo de control que permita obtener el punto de trabajo de máxima potencia (MPPT) comprobándose posteriormente el funcionamiento del algoritmo para diversas situaciones de funcionamiento del sistemaLa tesis desenvolupa un nou estudi per al disseny optimitzat, analític i numèric, d’un generador síncron d’imants permanents (PMSGs) per a una aplicació de microgeneració eòlica en aplicacions urbanes, on s’ha escollit una configuració amb rotor exterior i estator amb ranures tancades. Es discuteixen de forma extensa els avantatges electromagnètics dels bobinats fraccionaris de doble capa així com les característiques resultats vers la distribució de les induccions, els harmònics espacials i temporals, la fem generada, el parell de cogging i les característiques de sortida (parell, potencia, eficiència i pèrdues) Tanmateix s’afegeix l’estudi de diferents estructures Halbach per als imants permanents a fi i efecte de maximitzar les característiques del generador. Tot seguit s’analitza la distribució de temperatures i la seva reducció mitjançant la utilització d’una nova metodologia basada en la ventilació natural. Els càlculs analítics es complementen mitjançant anàlisi en 2 i 3 dimensions utilitzant elements finits i diverses experiències que validen els models i aproximacions emprades. Una vegada fixada la geometria inicial es desenvolupen algoritmes d’optimització per a diverses variables (tipus de magnetització dels imants, potencia de sortida, eficiència, minimització de pèrdues i cost dels materials) La tesi planteja una optimització multinivell emprant la metodologia de superfície de resposta i un algoritme de Booth; a més, es realitza la optimització considerant el circuit de sortida. L’algoritme resta validat per la experimentació realitzada. Finalment, s’han considerat diversos estudis vibroacústic treballant a velocitat variable, emprant dues tècniques diferents per a reduir el soroll i les vibracions desenvolupades. Per a finalitzar l’estudi es considera un sistema format per una turbina eòlica instal·lada sobre un pal de llum autònom, els panells fotovoltaics corresponents i el sistema de càrrega. Per a modelitzar l’efecte de l’ombrejat s’ha emprat un model en 3D i les dades del temps i d’irradiació solar de la ciutat de Barcelona. El model s’ha identificat completament i s’ha generat un algoritme de control que considera, a més, l’efecte de la temperatura de la cèl·lula fotovoltaica y la càrrega connectada al sistema per tal d’aconseguir el seguiment del punt de màxima potenciaPostprint (published version

The 29th Aerospace Mechanisms Symposium

The proceedings of the 29th Aerospace Mechanisms Symposium, which was hosted by NASA Johnson Space Center and held at the South Shore Harbour Conference Facility on May 17-19, 1995, are reported. Technological areas covered include actuators, aerospace mechanism applications for ground support equipment, lubricants, pointing mechanisms joints, bearings, release devices, booms, robotic mechanisms, and other mechanisms for spacecraft

Performance of Smart Materials-Based Instrumentation for Force Measurements in Biomedical Applications: A Methodological Review

The introduction of smart materials will become increasingly relevant as biomedical technologies progress. Smart materials sense and respond to external stimuli (e.g., chemical, electrical, mechanical, or magnetic signals) or environmental circumstances (e.g., temperature, illuminance, acidity, or humidity), and provide versatile platforms for studying various biological processes because of the numerous analogies between smart materials and biological systems. Several applications based on this class of materials are being developed using different sensing principles and fabrication technologies. In the biomedical field, force sensors are used to characterize tissues and cells, as feedback to develop smart surgical instruments in order to carry out minimally invasive surgery. In this regard, the present work provides an overview of the recent scientific literature regarding the developments in force measurement methods for biomedical applications involving smart materials. In particular, performance evaluation of the main methods proposed in the literature is reviewed on the basis of their results and applications, focusing on their metrological characteristics, such as measuring range, linearity, and measurement accuracy. Classification of smart materials-based force measurement methods is proposed according to their potential applications, highlighting advantages and disadvantages