Improved method for the scalar control of induction motor drives

Many control schemes have been proposed for induction motors, which are in themselves highly complex non-linear and sometimes internally unstable systems.One of themost accurate control schemes is encodered rotor flux orientated vector control. The advantages and disadvantages of this control are well known and several variations, or reduced vector schemes, have been proposed. This study introduces an improved encoderless scalar, or approximated vector, control method for induction machines which can be applied to general purpose applications that do not require the most precise control. The proposed method overcomes practical difficulties and is suitable for industrial applications. The slip compensated stator flux linkage oriented scheme proposed in this study does not require flux estimation or a speed sensor, only requiring nameplate data, stator current and stator resistance measurement, which can easily be determined at start-up. Simulation and experimental investigations including field weakening operation and the effect of stator resistance variation demonstrate the improved performance of the new scheme compared to previous open loop V/Hz and stator resistive compensated schemes especially at low rotor speeds

A new method of accurate broken rotor bar diagnosis based on modulation signal bispectrum analysis of motor current signals

Motor current signature analysis (MCSA) has been an effective way of monitoring electrical machines for many years. However, inadequate accuracy in diagnosing incipient broken rotor bars (BRB) has motivated many studies into improving this method. In this paper a modulation signal bispectrum (MSB) analysis is applied to motor currents from different broken bar cases and a new MSB based sideband estimator (MSB-SE) and sideband amplitude estimator are introduced for obtaining the amplitude at (1±2s)fs(1±2s)fs (s is the rotor slip and fsfs is the fundamental supply frequency) with high accuracy. As the MSB-SE has a good performance of noise suppression, the new estimator produces more accurate results in predicting the number of BRB, compared with conventional power spectrum analysis. Moreover, the paper has also developed an improved model for motor current signals under rotor fault conditions and an effective method to decouple the BRB current which interferes with that of speed oscillations associated with BRB. These provide theoretical supports for the new estimators and clarify the issues in using conventional bispectrum analysis

Improved direct torque control using Kalman filter: application to a doubly-fed machine

Direct Torque Control (DTC) has been extensively researched and applied during the last two decades. However, it has only first been applied to the Brushless Doubly Fed Reluctance Machine (BDFRM) a few years ago in its basic form inheriting its intrinsic flux estimation problems that propagate throughout the algorithm and hence compromise the DTC performance. In this paper, we propose the use of Kalman Filter (KF) as an alternative to improve the estimation and consequently the control performance of the DTC. The KF is designed around a nominal model, but is shown to be reliable over the whole operating range of the BDFRM. Moreover, we use a modified robust exact differentiator based on Sliding Mode (SM) techniques to calculate the angular velocity from an angular position encoder. Computer simulations are meticulously designed to take into account real-world physical constraints and thus show illustrative supporting results as expected from an experimental setup

Self-Commissioning Algorithm for Inverter Non-Linearity Compensation in Sensorless Induction Motor Drives

In many sensorless field-oriented control schemes for induction motor (IM) drives, flux is estimated by means of measured motor currents and control reference voltages. In most cases, flux estimation is based on the integral of back-electromotive-force (EMF) voltages. Inverter nonlinear errors (dead-time and on-state voltage drops) introduce a distortion in the estimated voltage that reduces the accuracy of the flux estimation, particularly at low speed. In the literature, most of the compensation techniques of such errors require the offline identification of the inverter model and offline postprocessing. This paper presents a simple and accurate method for the identification of inverter parameters at the drive startup. The method is integrated into the control code of the IM drive, and it is based on the information contained in the feedback signal of the flux observer. The procedure applies, more in general, to all those sensorless ac drives where the flux is estimated using the back-EMF integration, not only for IM drives but also for permanent-magnet synchronous motor drives (surface-mounted permanent magnet and interior permanent magnet). A self-commissioning algorithm is presented and tested for the sensorless control of an IM drive, implemented on a fixed-point DSP. The feasibility and effectiveness of the method are demonstrated by experimental result

Accurate Inverter Error Compensation and Related Self-Commissioning Scheme in Sensorless Induction Motor Drives

This paper presents a technique for accurately identifying and compensating the inverter nonlinear voltage errors that deteriorate the performance of sensorless field-oriented controlled drives at low speed. The inverter model is more accurate than the standard signum-based models that are common in the literature, and the self-identification method is based on the feedback signal of the closed-loop flux observer in dc current steady-state conditions. The inverter model can be identified directly by the digital controller at the drive startup with no extra measures other than the motor phase currents and dc-link voltage. After the commissioning session, the compensation does not require to be tuned furthermore and is robust against temperature detuning. The experimental results, presented here for a rotor-flux-oriented SFOC IM drive for home appliances, demonstrate the feasibility of the proposed solution

Data-driven online temperature compensation for robust field-oriented torque-controlled induction machines

Squirrel-cage induction machines (IMs) with indirect field-oriented control are widely used in industry and are frequently chosen for their accurate and dynamic torque control. During operation, however, temperature rises leading to changes in machine parameters. The rotor resistance, in particular, alters, affecting the accuracy of the torque control. The authors investigated the effect of a rotor resistance parameter mismatch in the control algorithm on the angular rotor flux misalignment and the subsequent deviation of stator currents and motor torque from their setpoints. Hence, an online, data-driven torque compensation to eliminate the temperature effect is proposed to enable robust torque-controlled IMs. A model-based analysis and experimental mapping of the temperature effect on motor torque is presented. A temperature-torque lookup-table is subsequently implemented within the control algorithm demonstrating the ability to reduce the detrimental effect of temperature on torque control. Experimental results on a 5.5 kW squirrel-cage induction motor show that the proposed data-driven online temperature compensation method is able to reduce torque mismatch when compared to having no temperature compensation. Up to 17% torque mismatch is reduced at nominal torque and even up to 23% at torque setpoints that are lower than 20% of the nominal torque. A limited torque error of <1% remains in a broad operating range

A general magnetic-energy-based torque estimator: validation via a permanent-magnet motor drive

This paper describes the use of the current–flux-linkage ($i{-}psi$ ) diagram to validate the performance of a general magnetic-energy-based torque estimator. An early step in the torque estimation is the use of controller duty cycles to reconstruct the average phase-voltage waveform during each pulsewidth-modulation (PWM) switching period. Samples over the fundamental period are recorded for the estimation of the average torque. The fundamental period may not be an exact multiple of the sample time. For low speed, the reconstructed voltage requires additional compensation for inverter-device losses. Experimental validation of this reconstructed waveform with the actual PWM phase-voltage waveform is impossible due to the fact that one is PWM in nature and the other is the average value during the PWM period. A solution to this is to determine the phase flux-linkage using each waveform and then plot the resultant $i{-}psi$ loops. The torque estimation is based on instantaneous measurements and can therefore be applied to any electrical machine. This paper includes test results for a three-phase interior permanent-magnet brushless ac motor operating with both sinusoidal and nonsinusoidal current waveforms