A Virtual factory data model as a support tool for the simulation of manufacturing systems

The design of a manufacturing systems is a complex and critical activity entailing decisions with an impact on a long time horizon and a major commitment of financial resources. Indeed, the modelling, simulation and evaluation of manufacturing systems are relevant activities both in the design and the operational phases of a factory. This paper grounds on the results of the Virtual Factory Framework (VFF) Project and addresses the use of an ontology based model of a production system to support the construction of a performance evaluation model

An integration framework for managing rich organisational process knowledge

The problem we have addressed in this dissertation is that of designing a pragmatic framework for integrating the synthesis and management of organisational process knowledge which is based on domain-independent AI planning and plan representations. Our solution has focused on a set of framework components which provide methods, tools and representations to accomplish this task.In the framework we address a lifecycle of this knowledge which begins with a methodological approach to acquiring information about the process domain. We show that this initial domain specification can be translated into a common constraint-based model of activity (based on the work of Tate, 1996c and 1996d) which can then be operationalised for use in an AI planner. This model of activity is ontologically underpinned and may be expressed with a flexible and extensible language based on a sorted first-order logic. The model combines perspectives covering both the space of behaviour as well as the space of decisions. Synthesised or modified processes/plans can be translated to and from the common representation in order to support knowledge sharing, visualisation and mixed-initiative interaction.This work united past and present Edinburgh research on planning and infused it with perspectives from design rationale, requirements engineering, and process knowledge sharing. The implementation has been applied to a portfolio of scenarios which include process examples from business, manufacturing, construction and military operations. An archive of this work is available at: http://www.aiai.ed.ac.uk/~oplan/cpf

Semantic Virtual Factory supporting interoperable modelling and evaluation of production systems

Modelling, simulation and evaluation of manufacturing systems are relevant activities that may strongly impact on the competitiveness of production enterprises both during the design and the operational phases. This paper addresses the application of a semantic data model for virtual factories to support the design and the performance evaluation of manufacturing systems, while exploiting the interoperability between various Digital Enterprise Technology tools. The paper shows how a shared ontology-based framework can be used to generate consistent 3D virtual environments and discrete event simulation models, demonstrating this way how the proposed solution can provide an interoperable backbone for heterogeneous software tools

Semantic web in manufacturing

Advances in manufacturing systems include attempts to create collaborative networks for enterprise integration and information interoperability. To achieve collaboration and sharing effectively, various networking technologies have been proposed in the literature. The web has emerged as a basic entity for interconnecting man and machine and almost all parts of the enterprise Community are being reshaped to exploit the opportunities that it offers. Apart from web technology, there are various other tools and techniques that have attracted research communities for representing data in ways that both machines and humans can understand. Semantic web, the second-generation web technology, is enriched by machine-processable information to support the users in their tasks. This paper presents the vision of the semantic web and describes ontologies and associated metadata as the building blocks of the semantic web. it reviews the literature dealing with the application of the semantic web and ontology in the broad domain of manufacturing. First, brief details about key enablers, i.e. web services, semantic web, semantic services, and ontology, are presented. Then the implementation of these approaches in different sectors of manufacturing is discussed. A knowledge base for all the information resources concerned with the manufacturing domain is also built up in this paper. An ontology model for a knowledge base of information resources is designed in Protege software, which can be used for storing and searching information about authors, journals, blogs, newspapers, and many other sources of information

Verification of knowledge shared across design and manufacture using a foundation ontology

Seamless computer-based knowledge sharing between departments of a manufacturing enterprise is useful in preventing unnecessary design revisions. A lack of interoperability between independently developed knowledge bases, however, is a major impediment in the development of a seamless knowledge sharing system. Interoperability, being an ability to overcome semantic and syntactic differences during computer-based knowledge sharing can be enhanced through the use of ontologies. Ontologies in computer science terms are hierarchical structures of knowledge stored in a computer-based knowledge base. Ontologies have been accepted by all as an interoperable medium to provide a non-subjective way of storing and sharing knowledge across diverse domains. Some semantic and syntactic differences, however, still crop up when these ontological knowledge bases are developed independently. A case study in an aerospace components manufacturing company suggests that shape features of a component are perceived differently by the designing and manufacturing departments. These differences cause further misunderstanding and misinterpretation when computer-based knowledge sharing systems are used across the two domains. Foundation or core ontologies can be used to overcome these differences and to ensure a seamless sharing of knowledge. This is because these ontologies provide a common grounding for domain ontologies to be used by individual domains or department. This common grounding can be used by the mediation and knowledge verification systems to authenticate the meaning of knowledge understood across different domains. For this reason, this research proposes a knowledge verification framework for developing a system capable of verifying knowledge between those domain ontologies which are developed out of a common core or foundation ontology. This framework makes use of ontology logic to standardize the way concepts from a foundation and core-concepts ontology are used in domain ontologies and then by using the same principles the knowledge being shared is verified. The Knowledge Frame Language which is based on Common Logic is used for formalizing example ontologies. The ontology editor used for browsing and querying ontologies is the Integrated Ontology Development Environment (IODE) by Highfleet Inc. An ontological product modelling technique is also developed in this research, to test the proposed framework in the scenario of manufacturability analysis. The proposed framework is then validated through a Java API specially developed for this purpose. Real industrial examples experienced during the case study are used for validation

Analysis of manufacturing operations using knowledge- Enriched aggregate process planning

Knowledge-Enriched Aggregate Process Planning is concerned with the problem of supporting agile design and manufacture by making process planning feedback integral to the design function. A novel Digital Enterprise Technology framework (Maropoulos 2003) provides the technical context and is the basis for the integration of the methods with existing technologies for enterprise-wide product development. The work is based upon the assertion that, to assure success when developing new products, the technical and qualitative evaluation of process plans must be carried out as early as possible. An intelligent exploration methodology is presented for the technical evaluation of the many alternative manufacturing options which are feasible during the conceptual and embodiment design phases. 'Data resistant' aggregate product, process and resource models are the foundation of these planning methods. From the low-level attributes of these models, aggregate methods to generate suitable alternative process plans and estimate Quality, Cost and Delivery (QCD) have been created. The reliance on QCD metrics in process planning neglects the importance of tacit knowledge that people use to make everyday decisions and express their professional judgement in design. Hence, the research also advances the core aggregate planning theories by developing knowledge-enrichment methods for measuring and analysing qualitative factors as an additional indicator of manufacturing performance, which can be used to compute the potential of a process plan. The application of these methods allows the designer to make a comparative estimation of manufacturability for design alternatives. Ultimately, this research should translate into significant reductions in both design costs and product development time and create synergy between the product design and the manufacturing system that will be used to make it. The efficacy of the methodology was proved through the development of an experimental computer system (called CAPABLE Space) which used real industrial data, from a leading UK satellite manufacturer to validate the industrial benefits and promote the commercial exploitation of the research

Trade unions’ responses to Industry 4.0 amid corporatism and resistance

The aim of this paper is to shed light on the paths, directions, and ensuing degrees of technological adoption fostered by trade unions or, alternatively, forms of resistance thereof, in the so called ‘Italian Motor-Valley’, a distinctive technological district located in the outskirts of Bologna, Italy, specialised in the engineering and automotive industry. We find that the introduction of Industry 4.0 technology opens up a new space of action for trade unions in influencing firms’ decisions on technological adoption. However, this new scope can have ambiguous effects, depending on how the process is governed. On the one hand, trade unions’ involvement in said decisions might end up fostering corporatist tendencies, favouring the alignment of workers’ and managers’ objectives. On the other hand, such a major involvement can help both recomposing old forms of dualism and revitalising workers’ role in the crucial issue of work organisation

ExtruOnt: An ontology for describing a type of manufacturing machine for Industry 4.0 systems

Semantically rich descriptions of manufacturing machines, offered in a machine-interpretable code, can provide interesting benefits in Industry 4.0 scenarios. However, the lack of that type of descriptions is evident. In this paper we present the development effort made to build an ontology, called ExtruOnt, for describing a type of manufacturing machine, more precisely, a type that performs an extrusion process (extruder). Although the scope of the ontology is restricted to a concrete domain, it could be used as a model for the development of other ontologies for describing manufacturing machines in Industry 4.0 scenarios. The terms of the ExtruOnt ontology provide different types of information related with an extruder, which are reflected in distinct modules that constitute the ontology. Thus, it contains classes and properties for expressing descriptions about components of an extruder, spatial connections, features, and 3D representations of those components, and finally the sensors used to capture indicators about the performance of this type of machine. The ontology development process has been carried out in close collaboration with domain experts.This research was funded by the Spanish Ministry of Economy and Competitiveness, grant number FEDER/TIN2016-78011-C4- 2R. The work of Víctor Julio Ramírez-Durán is funded by the contract with reference BES-2017-081193

A manufacturing core concepts ontology to support knowledge sharing

Knowledge sharing across domains is key to bringing down the cost of production and the time to market of products. This thesis is directed to improve the knowledge sharing capability of the present systems that use information and communication technologies. Systems for different domains have structures that are made up of concepts and relations with different semantic interpretations. Therefore, knowledge sharing across such domains becomes an issue. Knowledge sharing across multiple domains can be facilitated through a system that can provide a shared understanding across multiple domains. This requires a rigorous common semantic base underlying the domains across which to share knowledge. [Continues.