REAL-TIME PREDICTIVE CONTROL OF CONNECTED VEHICLE POWERTRAINS FOR IMPROVED ENERGY EFFICIENCY

The continued push for the reduction of energy consumption across the automotive vehicle fleet has led to widespread adoption of hybrid and plug-in hybrid electric vehicles (PHEV) by auto manufacturers. In addition, connected and automated vehicle (CAV) technologies have seen rapid development in recent years and bring with them the potential to significantly impact vehicle energy consumption. This dissertation studies predictive control methods for PHEV powertrains that are enabled by CAV technologies with the goal of reducing vehicle energy consumption. First, a real-time predictive powertrain controller for PHEV energy management is developed. This controller utilizes predictions of future vehicle velocity and power demand in order to optimize powersplit decisions of the vehicle. This predictive powertrain controller utilizes nonlinear model predictive control (NMPC) to perform this optimization while being cognizant of future vehicle behavior. Second, the developed NMPC powertrain controller is thoroughly evaluated both in simulation and real-time testing. The controller is assessed over a large number of standardized and real-world drive cycles in simulation in order to properly quantify the energy savings benefits of the controller. In addition, the NMPC powertrain controller is deployed onto a real-time rapid prototyping embedded controller installed in a test vehicle. Using this real-time testing setup, the developed NMPC powertrain controller is evaluated using on-road testing for both energy savings performance and real-time performance. Third, a real-time integrated predictive powertrain controller (IPPC) for a multi-mode PHEV is presented. Utilizing predictions of future vehicle behavior, an optimal mode path plan is computed in order to determine a mode command best suited to the future conditions. In addition, this optimal mode path planning controller is integrated with the NMPC powertrain controller to create a real-time integrated predictive powertrain controller that is capable of full supervisory control for a multi-mode PHEV. Fourth, the IPPC is evaluated in simulation testing across a range of standard and real-world drive cycles in order to quantify the energy savings of the controller. This analysis is comprised of the combined benefit of the NMPC powertrain controller and the optimal mode path planning controller. The IPPC is deployed onto a rapid prototyping embedded controller for real-time evaluation. Using the real-time implementation of the IPPC, on-road testing was performed to assess both energy benefits and real-time performance of the IPPC. Finally, as the controllers developed in this research were evaluated for a single vehicle platform, the applicability of these controllers to other platforms is discussed. Multiple cases are discussed on how both the NMPC powertrain controller and the optimal mode path planning controller can be applied to other vehicle platforms in order to broaden the scope of this research

A review of intelligent road preview methods for energy management of hybrid vehicles

Due to the shortage of fuel resources and concerns of environmental pressure, vehicle electrification is a promising trend. Hybrid vehicles are suitable alternatives to traditional vehicles. Travelling information is essential for hybrid vehicles to design the optimal control strategy for fuel consumption minimization and emissions reduction. In general, there are two ways to provide the information for the energy management strategy (EMS) design. First is extracting terrain information by utilizing global positioning system (GPS) and intelligent transportation system (ITS). However, this method is difficult to be implemented currently due to the computational complexity of extracting information. This leads to the second method which is predicting future vehicle speed and torque demand in a certain time horizon based on current and previous vehicle states. To support optimal EMS development, this paper presents a comprehensive review of prediction methods based on different levels of trip information for the EMS of hybrid electric vehicle (HEV) and plug-in hybrid electric vehicle (PHEV)

Hybrid Optimal Theory and Predictive Control for Power Management in Hybrid Electric Vehicle

This paper presents a nonlinear-model based hybrid optimal control technique to compute a suboptimal power-split strategy for power/energy management in a parallel hybrid electric vehicle (PHEV). The power-split strategy is obtained as model predictive control solution to the power management control problem (PMCP) of the PHEV, i.e., to decide upon the power distribution among the internal combustion engine, an electric drive, and other subsystems. A hierarchical control structure of the hybrid vehicle, i.e., supervisory level and local or subsystem level is assumed in this study. The PMCP consists of a dynamical nonlinear model, and a performance index, both of which are formulated for power flows at the supervisory level. The model is described as a bi-modal switched system, consistent with the operating mode of the electric ED. The performance index prescribing the desired behavior penalizes vehicle tracking errors, fuel consumption, and frictional losses, as well as sustaining the battery state of charge (SOC). The power-split strategy is obtained by first creating the embedded optimal control problem (EOCP) from the original bi-modal switched system model with the performance index. Direct collocation is applied to transform the problem into a nonlinear programming problem. A nonlinear predictive control technique (NMPC) in conjunction with a sequential quadratic programming solver is used to compute suboptimal numerical solutions to the PMCP. Methods for approximating the numerical solution to the EOCP with trajectories of the original bi-modal PHEV are also presented in this paper. The usefulness of the approach is illustrated via simulation results on several case studies

A Novel Learning Based Model Predictive Control Strategy for Plug-in Hybrid Electric Vehicle

The multi-source electromechanical coupling renders energy management of plug-in hybrid electric vehicles (PHEVs) highly nonlinear and complex. Furthermore, the complicated nonlinear management process highly depends on knowledge of driving conditions, and hinders the control strategies efficiently applied instantaneously, leading to massive challenges in energy saving improvement of PHEVs. To address these issues, a novel learning based model predictive control (LMPC) strategy is developed for a serial-parallel PHEV with the reinforced optimal control effect in real time application. Rather than employing the velocity-prediction based MPC methods favored in the literature, an original reference-tracking based MPC solution is proposed with strong instant application capacity. To guarantee the optimal control effect, an online learning process is implemented in MPC via the Gaussian process (GP) model to address the uncertainties during state estimation. The tracking reference in LMPC based control problem in PHEV is achieved by a microscopic traffic flow analysis (MTFA) method. The simulation results validate that the proposed method can optimally manage energy flow within vehicle power sources in real time, highlighting its anticipated preferable performance

Predictive Energy Management in Connected Vehicles: Utilizing Route Information Preview for Energy Saving

This dissertation formulates algorithms that use preview information of road terrain and traffic flow for reducing energy use and emissions of modern vehicles with conventional or hybrid powertrains. Energy crisis, long term energy deficit, and more restrictive environmental protection policies require developing more efficient and cleaner vehicle powertrain systems. An alternative to making advanced technology engines or electrifying the vehicle powertrain is utilizing ambient terrain and traffic information in the energy management of vehicles, a topic which has not been emphasized in the past. Today\u27s advances in vehicular telematics and advances in GIS (Geographic Information System), GPS (Global Positioning Systems), ITS (Intelligent Transportation Systems), V2V (Vehicle to Vehicle) communication, and VII (Vehicle Infrastructure Integration ) create more opportunities for predicting a vehicle\u27s trip information with details such as the future road grade, the distance to the destination, speed constraints imposed by the traffic flow, which all can be utilized for better vehicle energy management. Optimal or near optimal decision-making based on this available information requires optimal control methods, whose fundamental theories were well studied in the past but are not directly applicable due to the complexity of real problems and uncertainty in the available preview information. This dissertation proposes the use of optimal control theories and tools including Pontryagin minimum principle, Dynamic Programming (DP) which is a numerical realization of Bellman\u27s principle of optimality, and Model Predictive Control (MPC) in the optimization-based control of hybrid electric vehicles (HEVs), plug-in hybrid electric vehicles (PHEVs), and conventional vehicles based on preview of future route information. The dissertation includes three parts introduced as follows: First, the energy saving benefit in HEV energy management by previewing future terrain information and applying optimal control methods is explored. The potential gain in fuel economy is evaluated, if road grade information is integrated in energy management of hybrid vehicles. Real-world road geometry information is taken into account in power management decisions by using both Dynamic Programming (DP) and a standard Equivalent Consumption Minimization Strategy (ECMS), derived using Pontryagin minimum principle. Secondly, the contribution of different levels of preview to energy management of plug-in hybrid vehicles (PHEVs) is studied. The gains to fuel economy of plug-in hybrid vehicles with availability of velocity and terrain preview and knowledge of distance to the next charging station are investigated. Access to future driving information is classified into full, partial, or no future information and energy management strategies for real-time implementation with partial future preview are proposed. ECMS as well as Dynamic Programming (DP) is systematically utilized to handle the resulting optimal control problems with different levels of preview. We also study the benefit of future traffic flow information preview in improving the fuel economy of conventional vehicles by predictive control methods. According to the time-scale of the preview information and its importance to the driver, the energy optimization problem is decomposed into different levels. In the microscopic level, a model predictive controller as well as a car following model is employed for predictive adaptive cruise control by stochastically forecasting the driving behavior of the lead car. In the macroscopic level, we propose to incorporate the estimated macroscopic future traffic flow information and optimize the cost-to-go by utilizing a two-dimension Dynamic Programming (2D-DP). The algorithm yields the optimal trip velocity as the reference velocity for the driver or a low level controller to follow. Through the study, we show that energy use and emissions can be reduced considerably by using preview route information. The methodologies discussed in this dissertation provide an alternative mean for the automotive industry to develop more efficient and environmentally friendly vehicles by relying mostly on software and information and with minimal hardware investments

Integrated Thermal and Energy Management of Connected Hybrid Electric Vehicles Using Deep Reinforcement Learning

The climate-adaptive energy management system holds promising potential for harnessing the concealed energy-saving capabilities of connected plug-in hybrid electric vehicles. This research focuses on exploring the synergistic effects of artificial intelligence control and traffic preview to enhance the performance of the energy management system (EMS). A high-fidelity model of a multi-mode connected PHEV is calibrated using experimental data as a foundation. Subsequently, a model-free multistate deep reinforcement learning (DRL) algorithm is proposed to develop the integrated thermal and energy management (ITEM) system, incorporating features of engine smart warm-up and engine-assisted heating for cold climate conditions. The optimality and adaptability of the proposed system is evaluated through both offline tests and online hardware-in-the-loop tests, encompassing a homologation driving cycle and a real-world driving cycle in China with real-time traffic data. The results demonstrate that ITEM achieves a close to dynamic programming fuel economy performance with a margin of 93.7%, while reducing fuel consumption ranging from 2.2% to 9.6% as ambient temperature decreases from 15°C to -15°C in comparison to state-of-the-art DRL-based EMS solutions

An Optimization Approach for Energy Efficient Coordination Control of Vehicles in Merging Highways

Environmental concerns along with stronger governmental regulations regarding automotive fuel-economy and greenhouse-gas emissions are contributing to the push for development of more sustainable transportation technologies. Furthermore, the widespread use of the automobile gives rise to other issues such as traffic congestion and increasing traffic accidents. Consequently, two main goals of new technologies are the reduction of vehicle fuel consumption and emissions and the reduction of traffic congestion. While an extensive list of published work addresses the problem of fuel consumption reduction by optimizing the vehicle powertrain operations, particularly in the case of hybrid electric vehicles (HEV), approaches like eco-driving and traffic coordination have been studied more recently as alternative methods that can, in addition, address the problem of traffic congestion and traffic accidents reduction. This dissertation builds on some of those approaches, with particular emphasis on autonomous vehicle coordination control. In this direction, the objective is to derive an optimization approach for energy efficient and safe coordination control of vehicles in merging highways. Most of the current optimization-based centralized approaches to this problem are solved numerically, at the expense of a high computational load which limits their potential for real-time implementation. In addition, closed-form solutions, which are desired to facilitate traffic analysis and the development of approaches to address interconnected merging/intersection points and achieve further traffic improvements at the road-network level, are very limited in the literature. In this dissertation, through the application of the Pontryagin’s minimum principle, a closed-form solution is obtained which allows the implementation of a real-time centralized optimal control for fleets of vehicles. The results of applying the proposed framework show that the system can reduce the fuel consumption by up to 50% and the travel time by an average of 6.9% with respect to a scenario with not coordination strategy. By integrating the traffic coordination scheme with in-vehicle energy management, a two level optimization system is achieved which allows assessing the benefits of integrating hybrid electric vehicles into the road network. Regarding in-vehicle energy optimization, four methods are developed to improve the tuning process of the equivalent consumption optimization strategy (ECMS). First, two model predictive control (MPC)-based strategies are implemented and the results show improvements in the efficiency obtained with the standard ECMS implementation. On the other hand, the research efforts focus in performing analysis of the engine and electric motor operating points which can lead to the optimal tuning of the ECMS with reduced iterations. Two approaches are evaluated and even though the results in fuel economy are slightly worse than those for the standard ECMS, they show potential to significantly reduce the tuning time of the ECMS. Additionally, the benefits of having less aggressive driving profiles on different powertrain technologies such as conventional, plug-in hybrid and electric vehicles are studied

Real-Time Optimal Control of a Plug-in Hybrid Electric Vehicle Using Trip Information

The plug-in hybrid electric vehicle (PHEV) is a promising option for future sustainable transportation. It offers better fuel economy and lower emissions than conventional vehicles. This thesis has developed a novel energy-optimal powertrain controller for PHEVs. The controller will be broadly applicable to all PHEV models; however, it will be fine-tuned to the Toyota Prius Plug-in Hybrid for testing and validation. The controller will take advantage of advancements in vehicle intelligent and communications technologies, such as Global Positioning System (GPS), Intelligent Transportation System (ITS), Geographic Information System (GIS), radar, and other on-board sensors, to provide look-ahead trip data. These data are critical to increasing fuel economy as well as driving safety. This PhD research has developed three energy-optimal systems for PHEVs: Trip Planning module, Route-based Energy Management System (Route-based EMS), and Ecological Cruise (Eco-Cruise) Controller. The main objective of these energy-optimal systems is to minimize the total energy cost, including both electricity derived from the grid and fuel. The upper-level system is Trip Planning, using an algorithm designed to take advantage of previewed trip information to optimize State of Charge (SOC) profiles. The Route-based EMS optimally distributes propulsion power between the batteries and engine. Finally, the Eco-Cruise controller adjusts the speed considering upcoming trip data. Real-time implementation has remained a major challenge in the design of complex control systems. To address this hurdle, simple and efficient models and fast optimization algorithms are developed for each energy-optimal strategy. A Real-time Cluster-based Optimization is developed to solve the Trip Planning problem in real-time. The Route-based EMS is developed based on Equivalent Consumption Minimization Strategy (ECMS) to optimally distribute propulsion power between two energy sources. And, a Nonlinear Model Predictive Control (NMPC) is utilized to obtain optimum traction or regenerative torques in Eco-Cruise controller. Model-in-the-Loop (MIL) and Hardware-in-the-Loop (HIL) testing are critical steps in control validation and in ensuring real-time implementation capability. The MIL results show that the novel energy-optimal powertrain controller can improve the total energy cost by up to %20 compare to benchmark rule-based controller. The HIL test results demonstrate that the computational time for energy-optimal strategies are less than the target sampling-time, and they can be implemented in real-time

Real-time Optimal Energy Management System for Plug-in Hybrid Electric Vehicles

Air pollution and rising fuel costs are becoming increasingly important concerns for the transportation industry. Hybrid electric vehicles (HEVs) are seen as a solution to these problems as they off er lower emissions and better fuel economy compared to conventional internal combustion engine vehicles. A typical HEV powertrain consists of an internal combustion engine, an electric motor/generator, and a power storage device (usually a battery). Another type of HEV is the plug-in hybrid electric vehicle (PHEV), which is conceptually similar to the fully electric vehicle. The battery in a PHEV is designed to be fully charged using a conventional home electric plug or a charging station. As such, the vehicle can travel further in full-electric mode, which greatly improves the fuel economy of PHEVs compared to HEVs. In this study, an optimal energy management system (EMS) for a PHEV is designed to minimize fuel consumption by considering engine emissions reduction. This is achieved by using the model predictive control (MPC) approach. MPC is an optimal model-based approach that can accommodate the many constraints involved in the design of EMSs, and is suitable for real-time implementations. The design and real-time implementation of such a control approach involves control-oriented modeling, controller design (including high-level and low-level controllers), and control scheme performance evaluation. All of these issues will be addressed in this thesis. A control-relevant parameter estimation (CRPE) approach is used to make the control-oriented model more accurate. This improves the EMS performance, while maintaining its real-time implementation capability. To reduce the computational complexity, the standard MPC controller is replaced by its explicit form. The explicit model predictive controller (eMPC) achieves the same performance as the implicit MPC, but requires less computational effort, which leads to a fast and reliable implementation. The performance of the control scheme is evaluated through different stages of model-in-the-loop (MIL) simulations with an equation-based and validated high-fidelity simulation model of a PHEV powertrain. Finally, the CRPE-eMPC EMS is validated through a hardware-in-the-loop (HIL) test. HIL simulation shows that the proposed EMS can be implemented to a commercial control hardware in real time and results in promising fuel economy figures and emissions performance, while maintaining vehicle drivability