A Comprehensive Review of Lot Streaming

[[abstract]]"Lot streaming combined lot splitting with operations overlapping is one of the effective techniques used to implement the time-based strategy in today's era of global competition. Therefore, this technique has been studied extensively over the past few decades. In this paper, we first propose a uniquely categorized structure to characterize the existing lot streaming problems in terms of three main dimensions, seven subdimensions. and 17 levels. Then, a notation set is defined to systematically express each existing lot streaming problem by seven ordered elements corresponding to the seven subdimensions. Based on the classification structure and the defined notation set, a comprehensive survey is presented to make up for the lack of a literature review on this subject. The objective is to help the reader gain a clear understanding of the evolution of previous research on lot streaming. This paper concludes with some constructive suggestions for future research directions.[ABSTRACT FROM AUTHOR] Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.Copyright applies to all Abstracts.

Assembly Line

An assembly line is a manufacturing process in which parts are added to a product in a sequential manner using optimally planned logistics to create a finished product in the fastest possible way. It is a flow-oriented production system where the productive units performing the operations, referred to as stations, are aligned in a serial manner. The present edited book is a collection of 12 chapters written by experts and well-known professionals of the field. The volume is organized in three parts according to the last research works in assembly line subject. The first part of the book is devoted to the assembly line balancing problem. It includes chapters dealing with different problems of ALBP. In the second part of the book some optimization problems in assembly line structure are considered. In many situations there are several contradictory goals that have to be satisfied simultaneously. The third part of the book deals with testing problems in assembly line. This section gives an overview on new trends, techniques and methodologies for testing the quality of a product at the end of the assembling line

Aproximações heurísticas para um problema de escalonamento do tipo flexible job-shop

Mestrado em Engenharia e Gestão IndustrialEste trabalho aborda um novo tipo de problema de escalonamento que pode ser encontrado em várias aplicações do mundo-real, principalmente na indústria transformadora. Em relação à configuração do shop floor, o problema pode ser classificado como flexible job-shop, onde os trabalhos podem ter diferentes rotas ao longo dos recursos e as suas operações têm um conjunto de recursos onde podem ser realizadas. Outras características de processamento abordadas são: datas possíveis de início, restrições de precedência (entre operações de um mesmo trabalho ou entre diferentes trabalhos), capacidade dos recursos (incluindo paragens, alterações na capacidade e capacidade infinita) e tempos de setup (que podem ser dependentes ou independentes da sequência). O objetivo é minimizar o número total de trabalhos atrasados. Para resolver o novo problema de escalonamento proposto um modelo de programação linear inteira mista é apresentado e novas abordagens heurísticas são propostas. Duas heurísticas construtivas, cinco heurísticas de melhoramento e duas metaheurísticas são propostas. As heurísticas construtivas são baseadas em regras de ordenação simples, onde as principais diferenças entre elas dizem respeito às regras de ordenação utilizadas e à forma de atribuir os recursos às operações. Os métodos são designados de job-by-job (JBJ), operation-by-operation (OBO) e resource-by-resource (RBR). Dentro das heurísticas de melhoramento, a reassign e a external exchange visam alterar a atribuição dos recursos, a internal exchange e a swap pretendem alterar a sequência de operações e a reinsert-reassign é focada em mudar, simultaneamente, ambas as partes. Algumas das heurísticas propostas são usadas em metaheurísticas, nomeadamente a greedy randomized adaptive search procedure (GRASP) e a iterated local search (ILS). Para avaliar estas abordagens, é proposto um novo conjunto de instâncias adaptadas de problemas de escalonamento gerais do tipo flexible job-shop. De todos os métodos, o que apresenta os melhores resultados é o ILS-OBO obtendo melhores valores médios de gaps em tempos médios inferiores a 3 minutos.This work addresses a new type of scheduling problem which can be found in several real-world applications, mostly in manufacturing. Regarding shop floor configuration, the problem can be classified as flexible job-shop, where jobs can have different routes passing through resources and their operations have a set of eligible resources in which they can be performed. The processing characteristics addressed are release dates, precedence constraints (either between operations of the same job or between different jobs), resources capacity (including downtimes, changes in capacity, and infinite capacity), and setup times, which can be sequence-dependent or sequence-independent. The objective is to minimise the total number of tardy jobs. To tackle the newly proposed flexible job-shop scheduling problem (FJSP), a mixed integer linear programming model (MILP) is presented and new heuristic approaches are put forward. Three constructive heuristics, five improvement heuristics, and two metaheuristics are proposed. The constructive heuristics are based on simple dispatching rules, where the main differences among them concern the used dispatching rules and the way resources are assigned. The methods are named job-by-job (JBJ), operation-by-operation (OBO) and resource-by-resource (RBR). Within improvement heuristics, reassign and external exchange aim to change the resources assignment, internal exchange and swap intend changing the operations sequence, and reinsert-reassign is focused in simultaneously changing both parts. Some of the proposed heuristics are used within metaheuristic frameworks, namely greedy randomized adaptive search procedure (GRASP) and iterative local search (ILS). In order to evaluate these approaches, a new set of benchmark instances adapted from the general FJSP is proposed. Out of all methods, the one which shows the best average results is ILS-OBO obtaining the best average gap values in average times lower than 3 minutes

A study on flexible flow shop and job shop scheduling using meta-heuristic approaches

Scheduling aims at allocation of resources to perform a group of tasks over a period of time in such a manner that some performance goals such as flow time, tardiness, lateness, and makespan can be minimized. Today, manufacturers face the challenges in terms of shorter product life cycles, customized products and changing demand pattern of customers. Due to intense competition in the market place, effective scheduling has now become an important issue for the growth and survival of manufacturing firms. To sustain in the current competitive environment, it is essential for the manufacturing firms to improve the schedule based on simultaneous optimization of performance measures such as makespan, flow time and tardiness. Since all the scheduling criteria are important from business operation point of view, it is vital to optimize all the objectives simultaneously instead of a single objective. It is also essentially important for the manufacturing firms to improve the performance of production scheduling systems that can address internal uncertainties such as machine breakdown, tool failure and change in processing times. The schedules must meet the deadline committed to customers because failure to do so may result in a significant loss of goodwill. Often, it is necessary to reschedule an existing plan due to uncertainty event like machine breakdowns. The problem of finding robust schedules (schedule performance does not deteriorate in disruption situation) or flexible schedules (schedules expected to perform well after some degree of modification when uncertain condition is encountered) is of utmost importance for real world applications as they operate in dynamic environments

Sessenta anos de Shop Scheduling : uma revisão sistemática da literatura

Orientador : Prof. Dr. Cassius Tadeu ScarpinDissertação (mestrado) - Universidade Federal do Paraná, Setor de Tecnologia, Programa de Pós-Graduação em Engenharia de Produção. Defesa: Curitiba, 09/02/2017Inclui referências : f. 449-492Resumo: Desde o seminal artigo de Johnson em 1954, a Programação da Produção em Shop Scheduling tem se tornado uma área relevante dentro da Pesquisa Operacional e, atualmente, duzentos trabalhos tangentes à temática são publicados anualmente. Dentre os artigos aqui citados tem-se aqueles que se dedicam à apresentação e síntese do estado da arte desse assunto, intitulados artigos de revisão. Quando tais artigos são elaborados a partir de um conjunto objetivo de critérios, relativos à categorização dos artigos selecionados, tem-se a Revisão Sistemática da Literatura (RSL). O presente trabalho realiza uma RSL em Shop Scheduling, a partir da análise de cada ambiente fabril que o compõe. Fez-se o escrutínio de 560 artigos, à luz de um conjunto de métricas, que constitui a estrutura basilar da proposta de nova taxonomia do Shop Scheduling, complementar à notação de Graham, objetivo fulcral do presente trabalho. Além disso, utilizou-se uma representação em redes dos resultados obtidos em algumas das métricas empregadas, como a característica dos itens, algo outrora inaudito em estudos de revisão desse assunto. Ademais, outro ponto relevante desse estudo repousa na identificação de campos pouco explorados, de modo a colaborar com a pesquisa futura neste tomo. Palavras-chave: Shop Scheduling. Revisão Sistemática da Literatura. Taxonomia. Representação em Redes.Abstract: Since Johnson's seminal article in 1954, Shop Scheduling in Production Scheduling has become a relevant area within Operational Research, and currently hundreds of tangential works on the subject are published annually. Among the articles cited here are those dedicated to the presentation and synthesis of the state of the art of this subject, which are entitled review articles. When these articles are elaborated from an objective set of criteria, regarding the categorization of the selected articles, we have the Systematic Review of Literature (SLR). The present work performs a SLR in Shop Scheduling, based on the analysis of each manufacturing environment that composes it. There were 560 articles scrutinized based on a set of metrics, which is the basic structure of the proposed new Taxonomy of Shop Scheduling, complementary to Graham's notation, the main objective of this work. In addition to that a network representation of the results was obtained in some of the metrics used, such as the job characteristics, something previously unheard of in review studies of this subject. Moreover, another relevant point of this study lies in the identification of less explored fields in order to collaborate with future research in this matter. Keywords: Shop Scheduling. Systematic Literature Review. Taxonomy. Network Representation

How to Make the Most Productive Intervention in a Complex Economic System

Information about supply and demand propagates through supply chains in a queueing network with people and computers as batch information processors. As each batch processor delays propagation of information whilst pursuing optimal local decisions, the effect is delay and distortion of the information that is used to commit resources to actions in the supply chain. This thesis investigates the effect of delay and imperfect information as a source of error, to establish the case for change in research focus from optimal exploitation of physical constraints to optimal exploitation of information. In the context of real world supply chains, the thesis asks "How does one make the most productive intervention in a complex economic system?" and pursues a meta-intervention which perpetually minimises the discovered error-term. Evidence from literature indicates that agent-based modelling permits real-time peer-to-peer communication and distributed optimisation. Based on the literature the research project designs and develops an agent-based model which operates in real-time without batch-processes and can perform incremental multi-objective optimisation under realistic (chronologically progressive) conditions for decision making. The agent based model is then used to investigate two real-world supply chains, as case studies, which reveals a significant improvement of profitability and order-fulfilment. The thesis concludes that agent-based modelling is a very promising direction for "making the most productive intervention" as it reduces delay to a minimum. Finally it recommends that continuous improvement of decision making methods is a role better suited for humans, rather than operational decision making where computers cope much better with the high amount of detailed information

Mathematical warrants, objects and actions in higher school mathematics

'Higher school mathematics' connotes typical upper secondary school and early college mathematics. The mathematics at this level is characterised by moves to (1) rigour in justification,(2) abstraction in content and (3) fluency in symbolic manipulation. This thesis investigates these three transitions - towards rigour, abstraction, and tluencyusing philosophical method: for each of the three transitions a proposition is presented and arguments are given in favour of that proposition. These arguments employ concepts and results from contemporary English language-medium philosophy and also rely crucially on classroom issues or accounts of mathematical experience both to elucidate meaning and for the domain of application. These three propositions, with their arguments, are the three sub-theses at the centre of the thesis as a whole. The first of these sub-theses (1) argues that logical deduction, quasi-empiricism and visualisation are mathematical warrants, while authoritatively based justification is essentially non-mathematical. The second sub-thesis (2) argues that the reality of mathematical entities of the sort encountered in the higher school mathematics curriculum is actual not metaphoric. The third sub-thesis (3) claims that certain 'mathematical action' can be construed as non-propositional mathematical knowledge. The application of these general propositions to mathematics in education yields the following: 'coming to know mathematics' involves:(1) using mathematical warrants for justification and self conviction; (2) ontological commitment to mathematical objects; and (3)developing a capability to execute some mathematical procedures automatically

Rule-based integrated building management systems

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.The introduction of building management systems in large buildings have improved the control of building services and provided energy savings. However, current building management systems are limited by the physical level of integration of the building's services and the lack of intelligence provided in the control algorithms. This thesis proposes a new approach to the design and operation of building management systems using rule-based artificial intelligence techniques. The main aim of is to manage the services in the building in a more co-ordinated and intelligent manner than is possible by conventional techniques. This approach also aims to reduce the operational cost of the building by automatically tuning the energy consumption in accordance with occupancy profile of the building. A rule-based design methodology is proposed for building management systems. The design adopts the integrated structure made possible by the introduction of a common communications network for building services. The 'intelligence' is coded in the form of rules in such a way that it is both independent of any specific building description and easy to facilitate subsequent modification and addition. This is achieved using an object-oriented approach and classifying the range of data available into defined classes. The rules are divided into two knowledge-bases which are concerned with the building's control and its facilities management respectively. A wide range of rule-based features are proposed to operate on this data structure and are classified in terms of the data classes on which they operate. The concepts presented in this thesis were evaluated using software simulations, mathematical analysis and some hardware implementation. The conclusions of this work are that a rule-based building management system could provide significant enhancements over existing systems in terms of energy savings and improvements for both the building's management staff and its occupants