Ultraviolet-curable Silicone/Urethane Elastomer and Its Selective Modulus Enhancement

Department of Chemical EngineeringThermosets usually have brittle structure, but thermosetting polyurethane (PU) is classified as elastomer due to its urethane linkage in the backbone. Polyurethanes are used in many areas in a form of foam, adhesive and especially as an elastomer. To utilize elastomers in various applications without being fractured, various methods to control the mechanical properties of elastomers have been investigated such as incorporating fillers and additives or creating multiple networks. In this study, ultraviolet-curable silicone containing polyurethane acrylate was synthesized from poly(tetrahydrofuran) (PTH), hydroxy-terminated poly(dimethyl siloxane) (PDMS) and isophorone diisocyanate. The polyurethane chain was terminated with acrylate to fabricate modulus tunable and rapidly crosslinkable silicone/urethane composite elastomer. By adding 3-(trimethoxysilyl)propyl acrylate to the silicone/urethane elastomer network, the mechanical properties of silicone/urethane elastomer can be enhanced by creating additional covalent bonds at elevated temperature. The mechanical properties of the silicone-contained PUA elastomer can be enhanced even after complete photopolymerization, and local modulus enhancement is also possible by heating only desired area of the elastomer. We believe that the silicone/urethane elastomer can be used to fabricate flexible devices, force sensor, etc.clos

The investigation of additive manufacturing and moldable materials to produce railway ballast grain analogs

The size and shape of individual grains, play an important role in the mechanical behavior of granular materials such as the strength and stability of railway ballast. The aim of this research is to study materials from which uniform, reproducible grains with irregular convex geometry can be created by molding and additive manufacturing technologies in order to create reproducible artificial assemblies that can be used in experiments. Packings with determined grain shape results more controlled investigations contrarily to using natural grains with random geometry. Specimens were made from railway ballast materials, materials used in the construction industry, additively manufactured and molded polymers, and certain low-strength materials. Uniaxial compression and bending tests were conducted on these specimens. The mechanical properties of typical railway ballast materials (basalt and andesite) were compared with the properties of artificially produced materials. The results show that for grain reproduction the molding technology is recommended with the use of polyester-crushed stone composite and ceramic powder. Furthermore, the additive manufacturing was recommended with PolyJet or Multi Jet Fusion technology as they have the feasibility to produce grains with similar material properties to the properties of basalt and andesite

Computing a flattest, undercut-free parting line for a convex polyhedron, with application to mold design

AbstractA parting line for a polyhedron is a closed curve on its surface, which identifies the two halves of the polyhedron for which mold-boxes must be made. A parting line is undercut-free if the two halves that it generates do not contain facets that obstruct the de-molding of the polyhedron. Computing an undercut-free parting line that is as “flat” as possible is an important problem in mold design. In this paper, algorithms are presented to compute such a parting line for a convex polyhedron, based on different flatness criteria

Numerical Investigation of Conformal Cooling Channels in Injection Molds

To accommodate the increasing demand for consumer plastic products with higher quality and the industry’s desire for injection molding processes with higher production rate, metal 3D printing technologies have been introduced into the injection molding industry to fabricate cooling channels which can be placed more conformal to the working surface of the injection mold. These channels are referred to as conformal cooling channels. Since the manufacturing cost of mold-inserts with conformal cooling channels are higher than those with conventional cooling channels, it is necessary to confirm the advantage of using conformal cooling channels rather than conventional cooling channels. In this thesis, CFD simulations are used to compare the performances of a conventional cooling system and a conformal cooling system. The conformal cooling system is shown to have better cooling performance while not consuming more pumping power. Since the injection mold cooling system design is highly dependent on the geometry of the molded plastic part, it is difficult to construct general design guidelines for all conformal cooling channels. Therefore, commonly used conformal cooling systems that consist of U-shape bends are studied in this thesis. The influences of three geometrical design parameters, namely configuration of the U-shape bends, cooling channel depth from the heating surface and number of cooling channels, on the cooling performance are examined in a parametric study

Recent advances in 3D printing of biomaterials.

3D Printing promises to produce complex biomedical devices according to computer design using patient-specific anatomical data. Since its initial use as pre-surgical visualization models and tooling molds, 3D Printing has slowly evolved to create one-of-a-kind devices, implants, scaffolds for tissue engineering, diagnostic platforms, and drug delivery systems. Fueled by the recent explosion in public interest and access to affordable printers, there is renewed interest to combine stem cells with custom 3D scaffolds for personalized regenerative medicine. Before 3D Printing can be used routinely for the regeneration of complex tissues (e.g. bone, cartilage, muscles, vessels, nerves in the craniomaxillofacial complex), and complex organs with intricate 3D microarchitecture (e.g. liver, lymphoid organs), several technological limitations must be addressed. In this review, the major materials and technology advances within the last five years for each of the common 3D Printing technologies (Three Dimensional Printing, Fused Deposition Modeling, Selective Laser Sintering, Stereolithography, and 3D Plotting/Direct-Write/Bioprinting) are described. Examples are highlighted to illustrate progress of each technology in tissue engineering, and key limitations are identified to motivate future research and advance this fascinating field of advanced manufacturing

Toughening of epoxy adhesives by combined interaction of carbon nanotubes and silsesquioxanes

The extensive use of adhesives in many structural applications in the transport industry and particularly in the aeronautic field is due to numerous advantages of bonded joints. However, still many researchers are working to enhance the mechanical properties and rheological performance of adhesives by using nanoadditives. In this study the effect of the addition of Multi-Wall Carbon Nanotubes (MWCNTs) with Polyhedral Oligomeric Silsesquioxane (POSS) compounds, either Glycidyl Oligomeric Silsesquioxanes (GPOSS) or DodecaPhenyl Oligomeric Silsesquioxanes (DPHPOSS) to Tetraglycidyl Methylene Dianiline (TGMDA) epoxy formulation, was investigated. The formulations contain neither a tougher matrix such as elastomers nor other additives typically used to provide a closer match in the coefficient of thermal expansion in order to discriminate only the effect of the addition of the above-mentioned components. Bonded aluminium single lap joints were made using both untreated and Chromic Acid Anodisation (CAA)-treated aluminium alloy T2024 adherends. The effects of the different chemical functionalities of POSS compounds, as well as the synergistic effect between the MWCNT and POSS combination on adhesion strength, were evaluated by viscosity measurement, tensile tests, Dynamic Mechanical Analysis (DMA), single lap joint shear strength tests, and morphological investigation. The best performance in the Lap Shear Strength (LSS) of the manufactured joints has been found for treated adherends bonded with epoxy adhesive containing MWCNTs and GPOSS. Carbon nanotubes have been found to play a very effective bridging function across the fracture surface of the bonded joints

Elastocapillary folding using stop-programmable hinges fabricated by 3D micro-machining

We show elasto-capillary folding of silicon nitride objects with accurate folding angles between flaps of 70.6$\pm$0.1{\deg} and demonstrate the feasibility of such accurate micro-assembly with a final folding angle of 90{\deg}. The folding angle is defined by stop-programmable hinges that are fabricated starting from silicon molds employing accurate three-dimensional corner lithography. This nano-patterning method exploits the conformal deposition and the subsequent timed isotropic etching of a thin film in a 3D shaped silicon template. The technique leaves a residue of the thin film in sharp concave corners which can be used as an inversion mask in subsequent steps. Hinges designed to stop the folding at 70.6{\deg} were fabricated batchwise by machining the V-grooves obtained by KOH etching in (110) silicon wafers; 90{\deg} stop-programmable hinges were obtained starting from silicon molds obtained by dry etching on (100) wafers. The presented technique is applicable to any folding angle and opens a new route towards creating structures with increased complexity, which will ultimately lead to a novel method for device fabrication.Comment: Submitted to a peer reviewed journa

Insights into the Skeletonization, Lifestyle, and Affinity of the Unusual Ediacaran Fossil Corumbella

The Ediacaran fossil Corumbella is important because it is hypothesized to be a scyphozoan\ud cnidarian, and thus might be one of the rare examples of bona fide Neoproterozoic nimals.\ud Unfortunately, its mode of life, style of skeletonization, and taxonomic affinity have been very controversial. Here, we use X-ray micro-CT, SEM, and taphonomic analysis to compare preservational modes of Corumbella, in order to better understand the symmetry, mode of construction, preservational style, and taxonomy of this group. Results suggest that articulated and disarticulated specimens of Corumbella from the Ediacaran of Brazil, Paraguay, and the United States, although sometimes preserved very differently, represent\ud the same taxon—Corumbella werneri. Corumbellids had a thick but flexible theca and probably lived with their basalmost part anchored in the sediment, much like Conotubus. When considered together, these results suggest that Corumbella was one of the first animals to build a skeleton, employing a lamellar microfabric similar to conulariids.FAPESP (Proc. 2009/02312-4)NAPAstrobio (PRP-USP)FAPESP (Proc. 2011/50242-5)CNPq (562143/ 2010-6, 458555/2013-4)CAPES.Astrobiology Laboratory (AstroLab, IAG-USP)LNNano/CNPEMNP-BioMa

ACM Transactions on Graphics

We present FlexMolds, a novel computational approach to automatically design flexible, reusable molds that, once 3D printed, allow us to physically fabricate, by means of liquid casting, multiple copies of complex shapes with rich surface details and complex topology. The approach to design such flexible molds is based on a greedy bottom-up search of possible cuts over an object, evaluating for each possible cut the feasibility of the resulting mold. We use a dynamic simulation approach to evaluate candidate molds, providing a heuristic to generate forces that are able to open, detach, and remove a complex mold from the object it surrounds. We have tested the approach with a number of objects with nontrivial shapes and topologies