Analytical and comparative study of using a CNC machine spindle motor power and infrared technology for the design of a cutting tool condition monitoring system

This paper outlines a comparative study to compare between using the power of the spindle and the infrared images of the cutting tool to design a condition monitoring system. This paper compares the two technologies for the development of a tool condition monitoring for milling processes. Wavelet analysis is used to process the power signal. Image gradient and Wavelet analyses are used to process the infrared images. The results show that the image gradient and wavelet analysis are powerful image processing techniques in detecting tool wear. The power of the motor of the spindle has shown less sensitivity to tool conditions in this case when compared to infrared thermography

Fuzzy-logic-based control, filtering, and fault detection for networked systems: A Survey

This paper is concerned with the overview of the recent progress in fuzzy-logic-based filtering, control, and fault detection problems. First, the network technologies are introduced, the networked control systems are categorized from the aspects of fieldbuses and industrial Ethernets, the necessity of utilizing the fuzzy logic is justified, and the network-induced phenomena are discussed. Then, the fuzzy logic control strategies are reviewed in great detail. Special attention is given to the thorough examination on the latest results for fuzzy PID control, fuzzy adaptive control, and fuzzy tracking control problems. Furthermore, recent advances on the fuzzy-logic-based filtering and fault detection problems are reviewed. Finally, conclusions are given and some possible future research directions are pointed out, for example, topics on two-dimensional networked systems, wireless networked control systems, Quality-of-Service (QoS) of networked systems, and fuzzy access control in open networked systems.This work was supported in part by the National Natural Science Foundation of China under Grants 61329301, 61374039, 61473163, and 61374127, the Hujiang Foundation of China under Grants C14002 andD15009, the Engineering and Physical Sciences Research Council (EPSRC) of the UK, the Royal Society of the UK, and the Alexander von Humboldt Foundation of Germany

Parity space-based fault detection for Markovian jump systems

This article deals with problems of parity space-based fault detection for a class of discrete-time linear Markovian jump systems. A new algorithm is firstly introduced to reduce the computation of mode-dependent redundancy relation parameter matrices. Different from the case of linear time invariant systems, the parity space-based residual generator for a Markovian jump system cannot be designed off-line because it depends on the history of system modes in the last finite steps. In order to overcome this difficulty, a finite set of parity matrices is pre-designed applying a unified approach to linear time invariant systems. Then the on-line residual generation can be easily implemented. Moreover, the problem of residual evaluation is also considered which includes the determination of a residual evaluation function and a threshold. Finally, a numerical example is given to illustrate the effectiveness of the proposed method

Cooperative Virtual Sensor for Fault Detection and Identification in Multi-UAV Applications

This paper considers the problem of fault detection and identification (FDI) in applications carried out by a group of unmanned aerial vehicles (UAVs) with visual cameras. In many cases, the UAVs have cameras mounted onboard for other applications, and these cameras can be used as bearing-only sensors to estimate the relative orientation of another UAV. The idea is to exploit the redundant information provided by these sensors onboard each of the UAVs to increase safety and reliability, detecting faults on UAV internal sensors that cannot be detected by the UAVs themselves. Fault detection is based on the generation of residuals which compare the expected position of a UAV, considered as target, with the measurements taken by one or more UAVs acting as observers that are tracking the target UAV with their cameras. Depending on the available number of observers and the way they are used, a set of strategies and policies for fault detection are defined. When the target UAV is being visually tracked by two or more observers, it is possible to obtain an estimation of its 3D position that could replace damaged sensors. Accuracy and reliability of this vision-based cooperative virtual sensor (CVS) have been evaluated experimentally in a multivehicle indoor testbed with quadrotors, injecting faults on data to validate the proposed fault detection methods.Comisión Europea H2020 644271Comisión Europea FP7 288082Ministerio de Economia, Industria y Competitividad DPI2015-71524-RMinisterio de Economia, Industria y Competitividad DPI2014-5983-C2-1-RMinisterio de Educación, Cultura y Deporte FP

On design of quantized fault detection filters with randomly occurring nonlinearities and mixed time-delays

This paper is concerned with the fault detection problem for a class of discrete-time systems with randomly occurring nonlinearities, mixed stochastic time-delays as well as measurement quantizations. The nonlinearities are assumed to occur in a random way. The mixed time-delays comprise both the multiple discrete time-delays and the infinite distributed delays that occur in a random way as well. A sequence of stochastic variables is introduced to govern the random occurrences of the nonlinearities, discrete time-delays and distributed time-delays, where all the stochastic variables are mutually independent but obey the Bernoulli distribution. The main purpose of this paper is to design a fault detection filter such that, in the presence of measurement quantization, the overall fault detection dynamics is exponentially stable in the mean square and, at the same time, the error between the residual signal and the fault signal is made as small as possible. Sufficient conditions are first established via intensive stochastic analysis for the existence of the desired fault detection filters, and then the explicit expression of the desired filter gains is derived by means of the feasibility of certain matrix inequalities. Also, the optimal performance index for the addressed fault detection problem can be obtained by solving an auxiliary convex optimization problem. A practical example is provided to show the usefulness and effectiveness of the proposed design method

Model based fault detection for two-dimensional systems

Fault detection and isolation (FDI) are essential in ensuring safe and reliable operations in industrial systems. Extensive research has been carried out on FDI for one dimensional (1-D) systems, where variables vary only with time. The existing FDI strategies are mainly focussed on 1-D systems and can generally be classified as model based and process history data based methods. In many industrial systems, the state variables change with space and time (e.g., sheet forming, fixed bed reactors, and furnaces). These systems are termed as distributed parameter systems (DPS) or two dimensional (2-D) systems. 2-D systems have been commonly represented by the Roesser Model and the F-M model. Fault detection and isolation for 2-D systems represent a great challenge in both theoretical development and applications and only limited research results are available. In this thesis, model based fault detection strategies for 2-D systems have been investigated based on the F-M and the Roesser models. A dead-beat observer based fault detection has been available for the F-M model. In this work, an observer based fault detection strategy is investigated for systems modelled by the Roesser model. Using the 2-D polynomial matrix technique, a dead-beat observer is developed and the state estimate from the observer is then input to a residual generator to monitor occurrence of faults. An enhanced realization technique is combined to achieve efficient fault detection with reduced computations. Simulation results indicate that the proposed method is effective in detecting faults for systems without disturbances as well as those affected by unknown disturbances.The dead-beat observer based fault detection has been shown to be effective for 2-D systems but strict conditions are required in order for an observer and a residual generator to exist. These strict conditions may not be satisfied for some systems. The effect of process noises are also not considered in the observer based fault detection approaches for 2-D systems. To overcome the disadvantages, 2-D Kalman filter based fault detection algorithms are proposed in the thesis. A recursive 2-D Kalman filter is applied to obtain state estimate minimizing the estimation error variances. Based on the state estimate from the Kalman filter, a residual is generated reflecting fault information. A model is formulated for the relation of the residual with faults over a moving evaluation window. Simulations are performed on two F-M models and results indicate that faults can be detected effectively and efficiently using the Kalman filter based fault detection. In the observer based and Kalman filter based fault detection approaches, the residual signals are used to determine whether a fault occurs. For systems with complicated fault information and/or noises, it is necessary to evaluate the residual signals using statistical techniques. Fault detection of 2-D systems is proposed with the residuals evaluated using dynamic principal component analysis (DPCA). Based on historical data, the reference residuals are first generated using either the observer or the Kalman filter based approach. Based on the residual time-lagged data matrices for the reference data, the principal components are calculated and the threshold value obtained. In online applications, the T2 value of the residual signals are compared with the threshold value to determine fault occurrence. Simulation results show that applying DPCA to evaluation of 2-D residuals is effective.Doctoral These