ANNOTATION MECHANISMS TO MANAGE DESIGN KNOWLEDGE IN COMPLEX PARAMETRIC MODELS AND THEIR EFFECTS ON ALTERATION AND REUSABILITY

El proyecto de investigación propuesto se enmarca dentro del área de diseño de producto con aplicaciones de modelado sólido CAD/CAM (Computer Aided Design/Computer Aided Manufacturing). Concretamente, se pretende hacer un estudio de las herramientas de anotación asociativas disponibles en las aplicaciones comerciales de modelado CAD con el fin de analizar su uso, viabilidad, eficiencia y efectos en la modificación y reutilización de modelos digitales 3D, así como en la gestión y comunicación del conocimiento técnico vinculado al diseño. La idea principal de esta investigación doctoral es establecer un método para representar y evaluar el conocimiento implícito de los ingenieros de diseño acerca de un modelo digital, así como la integración dinámica de dicho conocimiento en el propio modelo CAD, a través de anotaciones, con el objetivo de poder almacenar y comunicar eficientemente la mayor cantidad de información útil acerca del modelo, y reducir el tiempo y esfuerzo requeridos para su alteración y/o reutilización.Dorribo Camba, J. (2014). ANNOTATION MECHANISMS TO MANAGE DESIGN KNOWLEDGE IN COMPLEX PARAMETRIC MODELS AND THEIR EFFECTS ON ALTERATION AND REUSABILITY [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/45997TESI

On the Design of Functionally Integrated Aero-engine Structures: Modeling and Evaluation Methods for Architecture and Complexity

The drive for airplanes with radically reduced fuel consumption and emissions motivates engine manufacturers to explore innovative engine designs. The novelty of such engines results in changed operating conditions, such as newly introduced constraints, increased loads or rearranged interfaces. To be competitive, component developers and manufacturers must understand and predict the consequences of such changes on their sub-systems. Presently, such assessments are based on detailed geometrical models (CAD or finite element) and consume significant amounts of time. The preparation of such models is resource intensive unless parametrization is employed. Even with parametrization, alternative geometrical layouts for designs are difficult to achieve. In contrast to geometrical model-based estimations, a component architecture representation and evaluation scheme can quickly identify the functional implications for a system-level change and likely consequences on the component. The schemes can, in turn, point to the type and location of needed evaluations with detailed geometry. This will benefit the development of new engine designs and facilitate improvements upon existing designs. The availability of architecture representation schemes for functionally integrated (all functions being satisfied by one monolithic structure) aero-engine structural components is limited. The research in this thesis focuses on supporting the design of aero-engine structural components by representing their architecture as well as by developing means for the quantitative evaluation and comparison of different component designs. The research has been conducted in collaboration with GKN Aerospace Sweden AB, and the components are aero-engine structures developed and manufactured at GKN. Architectural information is generated and described based on concepts from set theory, graph theory and enhanced function–means trees. In addition, the complexities of the components are evaluated using a new complexity metric. Specifically, the developed modeling and evaluation methods facilitate the following activities: \ub7\ua0\ua0\ua0\ua0\ua0\ua0\ua0\ua0 identification and representation of function–means information for the component\ub7\ua0\ua0\ua0\ua0\ua0\ua0\ua0\ua0 representation and evaluation of component architecture\ub7\ua0\ua0\ua0\ua0\ua0\ua0\ua0\ua0 product complexity evaluation\ub7\ua0\ua0\ua0\ua0\ua0\ua0\ua0\ua0 early selection of load path architecture\ub7\ua0\ua0\ua0\ua0\ua0\ua0\ua0\ua0 impact assessment for the component’s functioning in the systemBy means of the methods developed in this thesis, the design rationale for a component is made explicit, and the storing, communicating and retrieving of information about the component in the future is enabled. Through their application to real-life engine structures, the usability of the methods in identifying early load carrying configurations and selecting a manufacturing segmenting option is demonstrated. Together, the methods provide development engineers the ability to compare alternative architectures. Further research could focus on exploring the system (engine) effects of changes in component architecture and improvements to the complexity metric by incorporating manufacturing information

Cost-effective Design of Automotive Framing Systems Using Flexibility and Reconfigurability Principles

Manufacturing enterprises are entering an era of new challenges where manufacturing needs to compete in a global economy with open and unpredicted market changes. Manufacturing facilities need to possess a high degree of flexibility, enabling mass customization of production. Reconfigurable Manufacturing Systems (RMS) is a relatively new concept, which if adopted properly, will become a design foundation for the next generation of world-class production systems. They will help automotive companies achieve rapid response and cost-effective product delivery aligned with the current market demand. This research introduces new systematic methods dealing with a complete end-to-end design process to production systems, where the uncertainty of product variety is mapped to product attributes and manufacturing processes, then mapped into a production line using product decomposition into systems, sub-systems, and modular assembly. Graph network (NW), change propagation index (CPI) and hybrid design structure matrix (HDSM) were introduced. Design structures matrix (DSM) and hybrid design structure matrix (HDSM) were used along with axiomatic design (AD) to ensure customer needs are translated into action. A hierarchal structure has been developed for a body-in-white (BIW) framing system. Implementation for best practice and coordination between processes in all design stages is a prerequisite for other function requirements. Knowing systems level interaction early in the product developments process is critical for design concept selection, and systems architectures decisions. However, existing methods that address the system\u27s interaction, such as the design structure matrix (DSM), are good to analyze the systems but cannot be used during conceptual synthesis when most important designs are made. Systems level knowledge is critical to the success of the design of large systems and needs to be captured at the early stage of the design. Results of using the proposed methodology on a real case study shows that the proper implementation of flexibility and reconfigurability in the production system increase the capability and shows significant improvements in throughputs of production systems. Real production data was used to redesign the assembly line of production systems using digital manufacturing (DM) and production simulation. Simulation model of the state of practice was developed using DELMIA\u27s Digital Manufacturing solution (IGRIP)

Set-based design and optimisation of aircraft systems.

During the early stages of any system design, a thorough exploration of the design space can prove to be challenging and computationally expensive. The challenges are further exacerbated when dealing with complex systems, such as an aircraft, due to the high dimensionality of their design space. Arising from the Toyota Product Development System, Set-Based Design allows parallel evaluation of multiple alternative configurations in the early design stages. At the same time, optimisation methods can be employed at later stages to finetune the engineering characteristics of design, or architecture, variants. As part of this project, the ADOPT framework has been developed that integrates the aforementioned areas. This allows for a thorough exploration of the design space while ensuring the optimality of the selected designs. Furthermore, assessment methods are introduced to evaluate, not only the performance of each architecture variant, but also its sensitivity to design changes and the costs associated with them. Different visualisation tools are employed, including matrix methods and parallel coordinates, to act as design decision making mechanisms. Due to the wealth of information that such an approach generates, traceability of each architecture variant is also taken into consideration, and the knowledge acquired can be used for future design projects. The framework has been developed using a process-independent and tool-agnostic approach so that it can be applied to the design process of varying kinds of systems. To demonstrate the implementation and potential benefits, the framework has been applied to the design of a generic aircraft fuel system. The results from the case study and the framework itself are discussed, with a number of areas for further development and future work being identified and presented.PhD in Aerospac

Engineering change modelling using a function-behaviour-structure scheme

Some of the work contained in this dissertation has been published and presented as below: - B.Hamraz, N.H.M.Caldwell, D.C.Wynn, and P.J.Clarkson, (2013): Requirements-based Development of an Improved Engineering Change Management Method. Journal of Engineering Design, online first, DOI: 10.1080/09544828.2013.834039. - B.Hamraz, N.H.M.Caldwell, and P.J.Clarkson, (2013): A Holistic Framework for Categorisation of Literature in Engineering Change Management. Systems Engineering 16 (4). - B.Hamraz, O.Hisarciklilar, K.Rahmani, D.C.Wynn, V.Thomson, and P.J.Clarkson, (2013): Change Prediction Using Interface Data. Concurrent Engineering 21 (2), pp. 139-154. - B.Hamraz, N.H.M.Caldwell, and P.J.Clarkson, (2012): A Multi-domain Engineering Change Propagation Model to Support Uncertainty Reduction and Risk Management in Design. Journal of Mechanical Design 134 (10), pp. 100905.01-14. - B.Hamraz, N.H.M.Caldwell, and P.J.Clarkson, (2012): A Matrix-calculation-based Algorithm for Numerical Change Propagation Analysis. Transactions on Engineering Management 60 (1), pp. 186-198. - B.Hamraz, N.H.M.Caldwell, and P.J.Clarkson, (2012): FBS Linkage Model – Towards an Integrated Engineering Change Prediction and Analysis Method. Proceedings of the International Design Conference (DESIGN'10), Dubrovnik, Croatia, pp. 901-910.Engineering changes are unavoidable and occur throughout the lifecycle of products. Due to the high interconnectivity of engineering products, a single change to one component usually has knock-on effects on other components causing further changes. This change propagation significantly affects the success of a product in the market by increasing development cost and time-to-market. As such engineering change management is essential to companies, but it is a complex task for managers and researchers alike. To address this challenge, the thesis at hand investigates the state-of-the-art of research in engineering change management and develops a method to support engineering change propagation analysis, termed FBS Linkage. This method integrates functional reasoning with change prediction. A product is modelled as a network of its functional, behavioural, and structural attributes. Change propagation is then described as spread between the elements along the links of this network. The FBS Linkage concept is designed based on a comprehensive set of requirements derived from both the literature and industry practices as well as a comparative assessment of existing change methods and functional reasoning schemes. A step-by-step technique of building and using an FBS Linkage model is demonstrated. The method’s potential benefits are discussed. Finally, the application of the method to two industrial case studies involving a diesel engine and a scanning electron microscope is presented. The method evaluation indicates that the benefits of the method outweigh its application effort and pinpoints areas for further refinement.This work was supported partly by the Engineering and Physical Sciences Research Council (EPSRC) and partly by the Transatlantic Partnership for Excellence in Engineering (TEE)

A Conceptual Framework and Simulation Modeling Of Engineering Change Management in a Collaborative Environment

Engineering Change Management (ECM) in a collaborative environment is a complex process and is crucial to the Original Equipment Manufacturer (OEM) to ensure low product development time and cost. In this thesis, the ECM in a collaborative environment has been studied and a conceptual framework to support the process is presented. New Product Development (NPD) and ECM processes have been modeled and simulated to study the associated process dynamics. An extensive review of the literature indicated that the research on ECM in a collaborative environment is very limited. The review also highlighted that, (i) the ECM frameworks from past research do not support a flexible ECM workflow and (ii) the ECM process in a collaborative environment has never been modeled and studied. A Service Oriented Architecture (SOA) based conceptual framework for ECM process in a collaborative environment, which supports an agile ECM process, is presented along with a case study to demonstrate its implementation. NPD and ECM process templates have been developed. These developed process templates can be used to model and the study the dynamics of the NPD and ECM processes within an organization and in a collaborative environment. The process templates are later used to model and simulate the ECM process, within an organization and a sample collaborating network. The effects of various process parameters and ECM management policies on the NPD lead time have been studied

Feature Papers of Drones - Volume II

[EN] The present book is divided into two volumes (Volume I: articles 1–23, and Volume II: articles 24–54) which compile the articles and communications submitted to the Topical Collection ”Feature Papers of Drones” during the years 2020 to 2022 describing novel or new cutting-edge designs, developments, and/or applications of unmanned vehicles (drones). Articles 24–41 are focused on drone applications, but emphasize two types: firstly, those related to agriculture and forestry (articles 24–35) where the number of applications of drones dominates all other possible applications. These articles review the latest research and future directions for precision agriculture, vegetation monitoring, change monitoring, forestry management, and forest fires. Secondly, articles 36–41 addresses the water and marine application of drones for ecological and conservation-related applications with emphasis on the monitoring of water resources and habitat monitoring. Finally, articles 42–54 looks at just a few of the huge variety of potential applications of civil drones from different points of view, including the following: the social acceptance of drone operations in urban areas or their influential factors; 3D reconstruction applications; sensor technologies to either improve the performance of existing applications or to open up new working areas; and machine and deep learning development

An Integrated Approach to Parametric Associative Design for Powertrain Components on the Automotive Industry

The automotive engineering process is characterized by a long and complex design process which starts with the first sketches in the preliminary design phase and proceeds to the final detailed CAD and physical models. In this process, every design phase includes different process steps and tasks which are closely interconnected with each other. Therefore the different design stages demand capable Computer Aided Design (CAD) systems which are able to handle the different kinds of design information created and manipulated in the process. Currently in automotive practice, parametric and associative (PA) CAD systems are widely applied in the product development process. Such systems allow design knowledge to be embedded in CAD models by means of rules and formulae. In addition, CAD parts and assemblies can be generated faster and easier by modification of design parameters and therefore there is a possibility to create different CAD model variants which are based on the same CAD model. The four key element of the following work are (a) to identify the problems during the design process with parametric and associative (PA) methods during a three year of study and also the analysis of the literature survey. Furthermore (b) in this study the author will develop and implement a newly developed PA design approach (PARAMASS) in a ―real‖ industrial context. Beside this the following work will (c) discuss the issues which are important during the implementation of the developed PA approach in an industrial surrounding. The last key element (d) is to develop an evaluation approach for the PARAMASS approach during the application in an industrial context. In this case the author will be able to do action research in the industry and get first hand information during the accomplishment of these key elements. This thesis presents the results of a research programme carried out using the design research methodology of Blessing and Chakrabarti, aimed at understanding the difficulties and challenges faced by designers in using PA CAD systems and then developing and evaluating an integrated approach to the creation of PA CAD models in an automotive power train design context. Firstly, this thesis presents a review of the state of the art in PA design methods and approaches and also reviews previous research on the development of methodologies for the construction of PA CAD models. It then presents results of a descriptive study of the use of PA CAD tools and methods in vehicle power train design in an automotive original equipment manufacturer and in companies in its supply chain using questionnaires, interviews, tests and other field studies with a number of practising engineers. This study identified a number of issues faced by designers in the use of PA CAD tools and allowed the requirements for improved methods for the use of PA CAD tools to be formulated and indicators identified for their evaluation. Based on the results of the descriptive study a new integrated parametric associative (PA) approach for the design process of power train components was created in a prescriptive study stage. The approach, called PARAMASS, allows designers to construct and modify models in a methodical way based on three main phases: a specification phase to prepare the relevant parameters and associative relationships, a structuring phase that allows part and assembly structures to be created and a modification phase in which the created parametric and associative information can be modified and changed. The method makes extensive use of predefined structures matrix approaches adapted from the Design Structure Matrix. The prescriptive study phase of the research was followed by a second descriptive study to evaluate and investigate in both a qualitative and quantitative way the changes achieved by the PARAMASS approach. The qualitative evaluation was based on the Goal Question Metric approach and showed that there are advantages related to the reusability aspects like learning, application and acceptance of the developed integrated approach. The quantitative evaluation was based on the Use Case approach and demonstrated good advantages in applying the developed approach, but dependent on the complexity of the created parts and assemblies.EThOS - Electronic Theses Online ServiceGBUnited Kingdo