Methods for Advanced Wind Turbine Condition Monitoring and Early Diagnosis: A Literature Review

Condition monitoring and early fault diagnosis for wind turbines have become essential industry practice as they help improve wind farm reliability, overall performance and productivity. If not detected and rectified at early stages, some faults can be catastrophic with significant loss or revenue along with interruption to the business relying mainly on wind energy. The failure of Wind turbine results in system downtime and repairing or replacement expenses that significantly reduce the annual income. Such failures call for more systematized operation and maintenance schemes to ensure the reliability of wind energy conversion systems. Condition monitoring and fault diagnosis systems of wind turbine play an important role in reducing maintenance and operational costs and increase system reliability. This paper is aimed at providing the reader with the overall feature for wind turbine condition monitoring and fault diagnosis which includes various potential fault types and locations along with the signals to be analyzed with different signal processing methods

Impact of intermittent misfire and fire-through on the performance of full converter based WECS

The integration of wind turbines into modern power grids has significantly increased during the last decade. The wind turbine equipped with full converter based wind energy Conversion System (FCWECS) represented about 20.3% of the worldwide total wind capacity in 2003. Since FCWECS is equipped with a voltage source inverter (VSI), it is vulnerable that misfire and fire-through may occur within the VSI switches. In this paper, impact of these switching malfunctions on FCWECS performance is investigated and discussed. Detailed simulations of the system under study are carried out using Matlab/Simulink to highlight the influence of these converter internal faults on PCC voltage, DC link voltage and shaft speed, as well as generator active and reactive power. Furthermore, compliance of the FCWECS with Spain fault ride through (FRT) grid codes is also investigated

Data-driven model-based approaches to condition monitoring and improving power output of wind turbines

The development of the wind farm has grown dramatically in worldwide over the past 20 years. In order to satisfy the reliability requirement of the power grid, the wind farm should generate sufficient active power to make the frequency stable. Consequently, many methods have been proposed to achieve optimizing wind farm active power dispatch strategy. In previous research, it assumed that each wind turbine has the same health condition in the wind farm, hence the power dispatch for healthy and sub-healthy wind turbines are treated equally. It will accelerate the sub-healthy wind turbines damage, which may leads to decrease generating efficiency and increases operating cost of the wind farm. Thus, a novel wind farm active power dispatch strategy considering the health condition of wind turbines and wind turbine health condition estimation method are the proposed. A modelbased CM approach for wind turbines based on the extreme learning machine (ELM) algorithm and analytic hierarchy process (AHP) are used to estimate health condition of the wind turbine. Essentially, the aim of the proposed method is to make the healthy wind turbines generate power as much as possible and reduce fatigue loads on the sub-healthy wind turbines. Compared with previous methods, the proposed methods is able to dramatically reduce the fatigue loads on subhealthy wind turbines under the condition of satisfying network operator active power demand and maximize the operation efficiency of those healthy turbines. Subsequently, shunt active power filters (SAPFs) are used to improve power quality of the grid by mitigating harmonics injected from nonlinear loads, which is further to increase the reliability of the wind turbine system

Condition Monitoring System of Wind Turbine Generators

The development and implementation of the condition monitoring systems (CMS) play a significant role in overcoming the number of failures in the wind turbine generators that result from the harsh operation conditions, such as over temperature, particularly when turbines are deployed offshore. In order to increase the reliability of the wind energy industry, monitoring the operation conditions of wind generators is essential to detect the immediate faults rapidly and perform appropriate preventative maintenance. CMS helps to avoid failures, decrease the potential shutdowns while running, reduce the maintenance and operation costs and maintain wind turbines protected. The knowledge of wind turbine generators\u27 faults, such as stator and rotor inter-turn faults, is indispensable to perform the condition monitoring accurately, and assist with maintenance decision making. Many techniques are utilized to avoid the occurrence of failures in wind turbine generators. The majority of the previous techniques that are applied to monitor the wind generator conditions are based on electrical and mechanical concepts and theories. An advanced CMS can be implemented by using a variety of different techniques and methods to confirm the validity of the obtained electrical and mechanical condition monitoring algorithms. This thesis is focused on applying CMS on wind generators due to high temperature by contributing the statistical, thermal, mathematical, and reliability analyses, and mechanical concepts with the electrical methodology, instead of analyzing the electrical signal and frequencies trends only. The newly developed algorithms can be compared with previous condition monitoring methods, which use the electrical approach in order to establish their advantages and limitations. For example, the hazard reliability techniques of wind generators based on CMS are applied to develop a proper maintenance strategy, which aims to extend the system life-time and reduce the potential failures during operation due to high generator temperatures. In addition, the use of some advanced statistical techniques, such as regression models, is proposed to perform a CMS on wind generators. Further, the mechanical and thermal characteristics are employed to diagnose the faults that can occur in wind generators. The rate of change in the generator temperature with respect to the induced electrical torque; for instance is considered as an indicator to the occurrence of faults in the generators. The behavior of the driving torque of the rotating permanent magnet with respect to the permanent magnet temperature can also utilize to indicate the operation condition. The permanent magnet model describes the rotating permanent magnet condition during operation in the normal and abnormal situations. In this context, a set of partial differential equations is devolved for the characterization of the rotations of the permanent. Finally, heat transfer analysis and fluid mechanics methods are employed to develop a suitable CMS on the wind generators by analyzing the operation conditions of the generator\u27s heat exchanger. The proposed methods applied based on real data of different wind turbines, and the obtained results were very convincing

Determination of the combined vibrational and acoustic emission signature of a wind turbine gearbox and generator shaft in service as a pre-requisite for effective condition monitoring

This is the post-print version of the final paper published in Renewable Energy. The published article is available from the link below. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. Copyright @ 2013 Elsevier B.V.A review of current progress in Condition Monitoring (CM) of wind turbine gearboxes and generators is presented, as an input to the design of a new continuous CM system with automated warnings based on a combination of vibrational and Acoustic Emission (AE) analysis. For wind turbines, existing reportage on vibrational monitoring is restricted to a few case histories whilst data on AE is even scarcer. In contrast, this paper presents combined vibration and AE monitoring performed over a continuous period of 5 days on a wind turbine. The vibrational and AE signatures for a healthy wind turbine gearbox and generator were obtained as a function of wind speed and turbine power, for the full normal range of these operational variables. i.e. 5–25 m/s and 0–300 kW respectively. The signatures have been determined as a vital pre-requisite for the identification of abnormal signatures attributable to shaft and gearbox defects. Worst-case standard deviations have been calculated for the sensor data. These standard deviations determine the minimum defect signal that could be detected within the defined time interval without false alarms in an automated warning system.UK Northern Wind Innovation Program NWI

Processing and inferential methods to improve shaft-voltage-based condition monitoring of synchronous generators

This thesis focuses on improving shaft-voltage-based condition monitoring of synchronous generators. The work presents theory for describing and modelling shaft voltages using fundamental electromagnetic principles. A modern framework is adopted in developing an online, automated and intelligent fault-diagnosis system. Novel processing and inferential methods are used by the system to provide accurate and reliable incipient-fault detection and diagnosis. The literature shows that shaft-voltage analysis is recognised as a technique with potential for use in condition monitoring. However, deficiencies in the fundamental theory and the inadequacy of methods for extracting useful information has limited its widespread application. This work extends the knowledge of shaft voltages, validates the merits of its use for fault diagnosis, and provides methods for practical application. Validation of the model is completed using an experimental synchronous generator, and results indicate that simulated shaft voltages compare well with the measurements - i.e. total average error of the model combined with experimental uncertainty is below 16%. The fault detection and diagnosis components are tested separately and together as a complete shaft-voltage-based conditionmonitoring system in an experimental setting. Results indicate that the system can accurately diagnose faults and it represents a unique and valuable contribution to shaft-voltage-based condition monitoring. Additionally, techniques such as optimal measurement selection, multivariate model monitoring, and fault inference developed for the investigations and system presented in this thesis, will assist engineers and researchers working in the field of condition monitoring of electrical rotating machines

Wind Turbine Generator Condition Monitoring via the Generator Control Loop

This thesis focuses on the development of condition monitoring techniques for application in wind turbines, particularly for offshore wind turbine driven doubly fed induction generators. The work describes the significant development of a physical condition monitoring Test Rig and its MATLAB Simulink model to represent modern variable speed wind turbine and the innovation and application of the rotor side control signals for the generator fault detection. Work has been carried out to develop a physical condition monitoring Test Rig from open loop control, with a wound rotor induction generator, into closed loop control with a doubly fed induction generator. This included designing and building the rotor side converter, installing the back-to-back converter and other new instrumentation. Moreover, the MATLAB Simulink model of the Test Rig has been developed to represent the closed loop control, with more detailed information on the Rig components and instrumentation and has been validated against the physical system in the time and frequency domains. A fault detection technique has been proposed by the author based on frequency analysis of the rotor-side control signals, namely; d-rotor current error, q-rotor current error and q-rotor current, for wind turbine generator fault detection. This technique has been investigated for rotor electrical asymmetry on the physical Test Rig and its MATLAB Simulink model at different fixed and variable speed conditions. The sensitivity of the each proposed signal has been studied under different operating conditions. Measured and simulated results are presented, a comparison with the results from using stator current and total power has been addressed and the improvement in condition monitoring detection performance has been demonstrated in comparison with previous methods, looking at current, power and vibration analysis

Advanced Algorithms for Automatic Wind Turbine Condition Monitoring

Reliable and efficient condition monitoring (CM) techniques play a crucial role in minimising wind turbine (WT) operations and maintenance (O&M) costs for a competitive development of wind energy, especially offshore. Although all new turbines are now fitted with some form of condition monitoring system (CMS), very few operators make use of the available monitoring information for maintenance purposes because of the volume and the complexity of the data. This Thesis is concerned with the development of advanced automatic fault detection techniques so that high on-line diagnostic accuracy for important WT drive train mechanical and electrical CM signals is achieved. Experimental work on small scale WT test rigs is described. Seeded fault tests were performed to investigate gear tooth damage, rotor electrical asymmetry and generator bearing failures. Test rig data were processed by using commercial WT CMSs. Based on the experimental evidence, three algorithms were proposed to aid in the automatic damage detection and diagnosis during WT non-stationary load and speed operating conditions. Uncertainty involved in analysing CM signals with field fitted equipment was reduced, and enhanced detection sensitivity was achieved, by identifying and collating characteristic fault frequencies in CM signals which could be tracked as the WT speed varies. The performance of the gearbox algorithm was validated against datasets of a full-size WT gearbox, that had sustained gear damage, from the National Renewable Energy Laboratory (NREL) WT Gearbox Condition Monitoring Round Robin project. The fault detection sensitivity of the proposed algorithms was assessed and quantified leading to conclusions about their applicability to operating WTs

Studies in Electrical Machines & Wind Turbines associated with developing Reliable Power Generation

The publications listed in date order in this document are offered for the Degree of Doctor of Science in Durham University and have been selected from the author’s full publication list. The papers in this thesis constitute a continuum of original work in fundamental and applied electrical science, spanning 30 years, deployed on real industrial problems, making a significant contribution to conventional and renewable energy power generation. This is the basis of a claim of high distinction, constituting an original and substantial contribution to engineering science

Effect of intermittent voltage source converter faults on the overall performance of wind energy conversion system

The doubly fed induction generator (DFIG) is interfaced to the AC network through voltage source converters (VSCs) which are considered to be the core of the DFIG system. This paper investigates the impact of different intermittent VSC faults on the overall performance of a DFIG-based wind energy conversion system (WECS). The fault ride through capability of the DFIG under various VSC faults is also investigated. Faults such as open circuit and short circuit across the switches, when they occur within the grid side converter (GSC) and rotor side converter (RSC), are considered and compared in this paper. Short circuit and open circuit across the DC-link capacitor are also considered in this study as common VSC problems. Simulation results indicate that the short circuit faults have a severe impact on the overall performance of the DFIG, especially when they occur within the GSC. This is attributed to the fact that the GSC directly regulates the point of common coupling voltage. The open circuit faults have less impact on the performance of the DFIG-based WECS. A proper controller along with flexible AC transmission device should be available to compensate the required active and reactive power during these faults. A protection technique is necessary to detect these faults in advance to protect the VSC switches and the machine winding from any catastrophic failure