Axel Rover Tethered Dynamics and Motion Planning on Extreme Planetary Terrain

Some of the most appealing science targets for future exploration missions in our solar system lie in terrains that are inaccessible to state-of-the-art robotic rovers such as NASA's Opportunity, thereby precluding in situ analysis of these rich opportunities. Examples of potential high-yield science areas on Mars include young gullies on sloped terrains, exposed layers of bedrock in the Victoria Crater, sources of methane gas near Martian volcanic ranges, and stepped delta formations in heavily cratered regions. In addition, a recently discovered cryovolcano on Titan and frozen water near the south pole of our own Moon could provide a wealth of knowledge to any robotic explorer capable of accessing these regions. To address the challenge of extreme terrain exploration, this dissertation presents the Axel rover, a two-wheeled tethered robot capable of rappelling down steep slopes and traversing rocky terrain. Axel is part of a family of reconfigurable rovers, which, when docked, form a four-wheeled vehicle nicknamed DuAxel. DuAxel provides untethered mobility to regions of extreme terrain and serves as an anchor support for a single Axel when it undocks and rappels into low-ground. Axel's performance on extreme terrain is primarily governed by three key system components: wheel design, tether control, and intelligent planning around obstacles. Investigations in wheel design and optimizing for extreme terrain resulted in the development of grouser wheels. Experiments demonstrated that these grouser wheels were very effective at surmounting obstacles, climbing rocks up to 90% of the wheel diameter. Terramechanics models supported by experiments showed that these wheels would not sink excessively or become trapped in deformable terrain. Predicting tether forces in different configurations is also essential to the rover's mobility. Providing power, communication, and mobility forces, the tether is Axel's lifeline while it rappels steep slopes, and a cut, abraded, or ruptured tether would result in an untimely end to the rover's mission. Understanding tether forces are therefore paramount, and this thesis both models and measures tension forces to predict and avoid high-stress scenarios. Finally, incorporating autonomy into Axel is a unique challenge due to the complications that arise during tether management. Without intelligent planning, rappelling systems can easily become entangled around obstacles and suffer catastrophic failures. This motivates the development of a novel tethered planning algorithm, presented in this thesis, which is unique for rappelling systems. Recent field experiments in natural extreme terrains on Earth demonstrate the Axel rover's potential as a candidate for future space operations. Both DuAxel and its rappelling counterpart are rigorously tested on a 20 meter escarpment and in the Arizona desert. Through analysis and experiments, this thesis provides the framework for a new generation of robotic explorers capable of accessing extreme planetary regions and potentially providing clues for life beyond Earth.</p

UNMANNED GROUND VEHICLE (UGV) DOCKING, CONNECTION, AND CABLING FOR ELECTRICAL POWER TRANSMISSION IN AUTONOMOUS MOBILE MICROGRIDS

Autonomous Mobile Microgrids provide electrical power to loads in environments where humans either can not, or would prefer not to, perform the task of positioning and connecting the power grid equipment. The contributions of this work compose an architecture for electrical power transmission by Unmanned Ground Vehicles (UGV). Purpose-specific UGV docking and cable deployment software algorithms, and hardware for electrical connection and cable management, has been deployed on Clearpath Husky robots. Software development leverages Robot Operating System (ROS) tools for navigation and rendezvous of the autonomous UGV robots, with task-specific visual feedback controllers for docking validated in Monte-Carlo outdoor trials with a 73% docking rate, and application to wireless power transmission demonstrated in an outdoor environment. An “Adjustable Cable Management Mechanism” (ACMM) was designed to meet low cost, compact-platform constraints for powered deployment and retraction by a UGV of electrical cable subject to disturbance, with feed rates up to 1 m/s. A probe-and-funnel AC/DC electrical connector system was de- veloped for deployment on UGVs, which does not substantially increase the cost or complexity of the UGV, while providing a repeatable and secure method of coupling electrical contacts subject to a docking miss-alignment of up to +/-2 cm laterally and +/-15 degrees axially. Cabled power transmission is accomplished by a feed-forward/feedback control method, which utilizes visual estimation of the cable state to deploy electrical cable without tension, in the obstacle-free track of the UGV as it transverses to connect power grid nodes. Cabling control response to step-input UGV chassis velocities in the forward, reverse, and zero-point-turn maneuvers are presented, as well as outdoor cable deployment. This power transmission capability is relevant to diverse domains including military Forward-Operating-Bases, disaster response, robotic persistent operation, underwater mining, or planetary exploration

Space exploration: The interstellar goal and Titan demonstration

Automated interstellar space exploration is reviewed. The Titan demonstration mission is discussed. Remote sensing and automated modeling are considered. Nuclear electric propulsion, main orbiting spacecraft, lander/rover, subsatellites, atmospheric probes, powered air vehicles, and a surface science network comprise mission component concepts. Machine, intelligence in space exploration is discussed

Localization And Mapping Of Unknown Locations And Tunnels With Unmanned Ground Vehicles

The main goals of this research were to enhance a commercial off the shelf (COTS) software platform to support unmanned ground vehicles (UGVs) exploring the complex environment of tunnels, to test the platform within a simulation environment, and to validate the architecture through field testing. Developing this platform will enhance the U. S. Army Engineering Research and Development Center’s (ERDC’s) current capabilities and create a safe and efficient autonomous vehicle to perform the following functions within tunnels: (1) localization (e.g., position tracking) and mapping of its environment, (2) traversing varied terrains, (3) sensing the environment for objects of interest, and (4) increasing the level of autonomy of UGVs available at the ERDC. The simulation experiments were performed in the STAGE Simulator, a physics-based multi-scale numerical test bed developed by Robotic Operating System (ROS). Physical testing was conducted in Vicksburg, MS using a Coroware Explorer. Both the simulation and physical testing evaluated three SLAM algorithms, i.e., Hector SLAM, gMapping, and CORESLAM to determine the superior algorithm. The superior algorithm was then used to localize the robot to the environment and autonomously travel from a start location to a destination location. Completion of this research has increased the ERDC’s level of autonomy for UGVs from tether to tele-operated to autonomous

PRECISE LANDING OF VTOL UAVS USING A TETHER

Unmanned Aerial Vehicles (UAVs), also known as drones, are often considered the solution to complex robotics problems. The significant freedom to explore an environment is a major reason why UAVs are a popular choice for automated solutions. UAVs, however, have a very limited flight time due to the low capacity and weight ratio of current batteries. One way to extend the vehicles\u27 flight time is to use a tether to provide power from external batteries, generators on the ground, or another vehicle. Attaching a tether to a vehicle may constrain its navigation but it may also create some opportunities for improvement of some tasks, such as landing. A tethered UAV can still explore an environment, but with some additional limitations: the tether can become wrapped around or bent by an obstacle, stopping the drone from traveling further and requiring backtracking to undo; the tether can fall loose and get caught while dragging on the ground; or the base of the tether could be mobile and the UAV needs to have a way to return to it. Most issues, like those listed above, could be solved with a vision system and various kinds of markers, but this approach could not work in situations of low light, where cameras are no longer effective. In this project, a state machine was developed to land a tethered, vertical take-off and landing (VTOL) UAV using only angles taken from both ends of the tether, the tension in the tether, and the height of the UAV. The main scenarios focused on in this project were normal operation, obstacle interference, loose tether, and a moving base. Normal operation is essentially tether guidance using the tether as a direction back to the base. The obstacle case has to determine the best action for untangling the tether. The loose tether case has to handle the loss of information given by the angle sensors, as the tether direction is no longer available. This case is performed as a last-ditched effort to find the landing pad with only a moderate chance for success. Lastly, the moving base case uses the change in the angles over time to determine the speed needed to reach the base. The software was not the only focus of this project. Two hardware components of this project were a landing platform and a matching landing gear to support the landing process. These two components were designed to aid in the precision of the landed location and to ensure that the UAV was secured in position once landed. The landing platform was designed as a passive funnel-type positioning mechanism with a depression in the center that the landing gear was designed to match. The tension of the tether is used to further lock the UAV into place when in motion. While some of this project remained theoretical, particularly the moving base case, there was flight testing performed for validation of most states of the proposed state machine. The normal operation state was effective at guiding the UAV onto the landing pad. The loose tether case was also able to land within reasonable expectations. This case was not always successful at finding the landing pad. Particular methods of increasing the likelihood of success are discussed in Future Work. The Obstacle Case was also able to be detected, but the response action has yet to be tested in full. The prior testing of velocity following can be used as proof of concept due to its simplicity. In conclusion, this project successfully developed a state machine for precisely landing a tethered UAV with no environmental knowledge or localization. Further development is necessary to improve the likelihood of landing in problematic scenarios and more testing is necessary for the system as a whole. More landing scenarios could also be researched and added as cases to the state machine to increase the robustness of the landing process. However, each current subsystem achieved some level of validation and is to be improved with future developments

Design of a walking robot

Carnegie Mellon University's Autonomous Planetary Exploration Program (APEX) is currently building the Daedalus robot; a system capable of performing extended autonomous planetary exploration missions. Extended autonomy is an important capability because the continued exploration of the Moon, Mars and other solid bodies within the solar system will probably be carried out by autonomous robotic systems. There are a number of reasons for this - the most important of which are the high cost of placing a man in space, the high risk associated with human exploration and communication delays that make teleoperation infeasible. The Daedalus robot represents an evolutionary approach to robot mechanism design and software system architecture. Daedalus incorporates key features from a number of predecessor systems. Using previously proven technologies, the Apex project endeavors to encompass all of the capabilities necessary for robust planetary exploration. The Ambler, a six-legged walking machine was developed by CMU for demonstration of technologies required for planetary exploration. In its five years of life, the Ambler project brought major breakthroughs in various areas of robotic technology. Significant progress was made in: mechanism and control, by introducing a novel gait pattern (circulating gait) and use of orthogonal legs; perception, by developing sophisticated algorithms for map building; and planning, by developing and implementing the Task Control Architecture to coordinate tasks and control complex system functions. The APEX project is the successor of the Ambler project

RV ALKOR Fahrtbericht / Cruise Report AL533 - Mutual Field Trials of the Manned Submersible JAGO and the Hover-AUVs ANTON and LUISE off the Aeolian Islands, Mediterranean Sea, Catania (Italy) – La Seyne-sur-mer (France) 05.02. – 18.02.2020

The tight program of scientific research cruises usually does not leave enough time for thorough tests of new research equipment and their system components, nor for extensive pilot and handling training. For this reason, ship time was requested for sea trials of two types of autonomous (not tethered) underwater vehicles owned by GEOMAR, the manned 400-meter submersible JAGO and the Hover-AUVs ANTON and LUISE, type Girona500. The aim was to test several technical and operational aspects with both vehicles at locations with differently structured terrain (from flat ground to steep rocky slopes) and to water depths of up to 500 meters. The Aeolian Islands in the Tyrrhenian Sea north of Sicily were chosen as test area. The volcanic islands offer sheltered sea conditions at their leeway, and bottom currents are usually weak or absent. Rocky and steep slopes are located in short distances to areas with flat underwater topography, providing ideal test conditions

Path and Motion Planning for Autonomous Mobile 3D Printing

Autonomous robotic construction was envisioned as early as the ‘90s, and yet, con- struction sites today look much alike ones half a century ago. Meanwhile, highly automated and efficient fabrication methods like Additive Manufacturing, or 3D Printing, have seen great success in conventional production. However, existing efforts to transfer printing technology to construction applications mainly rely on manufacturing-like machines and fail to utilise the capabilities of modern robotics. This thesis considers using Mobile Manipulator robots to perform large-scale Additive Manufacturing tasks. Comprised of an articulated arm and a mobile base, Mobile Manipulators, are unique in their simultaneous mobility and agility, which enables printing-in-motion, or Mobile 3D Printing. This is a 3D printing modality, where a robot deposits material along larger-than-self trajectories while in motion. Despite profound potential advantages over existing static manufacturing-like large- scale printers, Mobile 3D printing is underexplored. Therefore, this thesis tack- les Mobile 3D printing-specific challenges and proposes path and motion planning methodologies that allow this printing modality to be realised. The work details the development of Task-Consistent Path Planning that solves the problem of find- ing a valid robot-base path needed to print larger-than-self trajectories. A motion planning and control strategy is then proposed, utilising the robot-base paths found to inform an optimisation-based whole-body motion controller. Several Mobile 3D Printing robot prototypes are built throughout this work, and the overall path and motion planning strategy proposed is holistically evaluated in a series of large-scale 3D printing experiments

ORYX 2.0: A Planetary Exploration Mobility Platform

This project involved the design, manufacturing, integration, and testing of ORYX 2.0, a modular mobility platform. ORYX 2.0 is a rover designed for operation on rough terrain to facilitate space related technology research and Earth exploration missions. Currently there are no low-cost rovers available to academia or industry, making it difficult to conduct research related to surface exploration. ORYX 2.0 fills this gap by serving as a ruggedized highly mobile research platform with many features aimed at simplifying payload integration. Multiple teleoperated field testing trials on a variety of terrains validated the rover’s ruggedness and ability to operate soundly. Lastly, a deployable pan-tilt camera was designed, built, and tested, as an example payload

ORYX 2.0: A Planetary Exploration Mobility Platform

This project involved the design, manufacturing, integration, and testing of ORYX 2.0, a modular mobility platform. ORYX 2.0 is a rover designed for operation on rough terrain to facilitate space related technology research and Earth exploration missions. Currently there are no low-cost rovers available to academia or industry, making it difficult to conduct research related to surface exploration. ORYX 2.0 fills this gap by serving as a ruggedized highly mobile research platform with many features aimed at simplifying payload integration. Multiple teleoperated field testing trials on a variety of terrains validated the rover\u27s ruggedness and ability to operate soundly. Lastly, a deployable pan-tilt camera was designed, built, and tested, as an example payload