A Machine Learning Approach for Gearbox System Fault Diagnosis

This study proposes a fully automated gearbox fault diagnosis approach that does not require knowledge about the specific gearbox construction and its load. The proposed approach is based on evaluating an adaptive filter's prediction error. The obtained prediction error's standard deviation is further processed with a support-vector machine to classify the gearbox's condition. The proposed method was cross-validated on a public dataset, segmented into 1760 test samples, against two other reference methods. The accuracy achieved by the proposed method was better than the accuracies of the reference methods. The accuracy of the proposed method was on average 9% higher compared to both reference methods for different support vector settings

Deep Learning Aided Data-Driven Fault Diagnosis of Rotatory Machine: A Comprehensive Review

This paper presents a comprehensive review of the developments made in rotating bearing fault diagnosis, a crucial component of a rotatory machine, during the past decade. A data-driven fault diagnosis framework consists of data acquisition, feature extraction/feature learning, and decision making based on shallow/deep learning algorithms. In this review paper, various signal processing techniques, classical machine learning approaches, and deep learning algorithms used for bearing fault diagnosis have been discussed. Moreover, highlights of the available public datasets that have been widely used in bearing fault diagnosis experiments, such as Case Western Reserve University (CWRU), Paderborn University Bearing, PRONOSTIA, and Intelligent Maintenance Systems (IMS), are discussed in this paper. A comparison of machine learning techniques, such as support vector machines, k-nearest neighbors, artificial neural networks, etc., deep learning algorithms such as a deep convolutional network (CNN), auto-encoder-based deep neural network (AE-DNN), deep belief network (DBN), deep recurrent neural network (RNN), and other deep learning methods that have been utilized for the diagnosis of rotary machines bearing fault, is presented

Multi-sensor fusion-based time-frequency imaging and transfer learning for spherical tank crack diagnosis under variable pressure conditions.

In this paper, a crack diagnosis framework is proposed that combines a new signal-to-imaging technique and transfer learning-aided deep learning framework to automate the diagnostic process. The objective of the signal-to-imaging technique is to convert one-dimensional (1D) acoustic emission (AE) signals from multiple sensors into a two-dimensional (2D) image to capture information under variable operating conditions. In this process, a short-time Fourier transform (STFT) is first applied to the AE signal of each sensor, and the STFT results from the different sensors are then fused to obtain a condition-invariant 2D image of cracks; this scheme is denoted as Multi-Sensors Fusion-based Time-Frequency Imaging (MSFTFI). The MSFTFI images are subsequently fed to the fine-tuned transfer learning (FTL) model built on a convolutional neural network (CNN) framework for diagnosing crack types. The proposed diagnostic scheme (MSFTFI + FTL) is tested with a standard AE dataset collected from a self-designed spherical tank to validate the performance under variable pressure conditions. The results suggest that the proposed strategy significantly outperformed classical methods with average performance improvements of 2.36–20.26%

30th International Conference on Condition Monitoring and Diagnostic Engineering Management (COMADEM 2017)

Proceedings of COMADEM 201

Intelligent Condition Monitoring of Wind Power Systems: State of the Art Review

From MDPI via Jisc Publications RouterHistory: accepted 2021-09-14, pub-electronic 2021-09-20Publication status: PublishedModern wind turbines operate in continuously transient conditions, with varying speed, torque, and power based on the stochastic nature of the wind resource. This variability affects not only the operational performance of the wind power system, but can also affect its integrity under service conditions. Condition monitoring continues to play an important role in achieving reliable and economic operation of wind turbines. This paper reviews the current advances in wind turbine condition monitoring, ranging from conventional condition monitoring and signal processing tools to machine-learning-based condition monitoring and usage of big data mining for predictive maintenance. A systematic review is presented of signal-based and data-driven modeling methodologies using intelligent and machine learning approaches, with the view to providing a critical evaluation of the recent developments in this area, and their applications in diagnosis, prognosis, health assessment, and predictive maintenance of wind turbines and farms

Fault diagnosis of a rotor-bearing system under variable rotating speeds using two-stage parameter transfer and infrared thermal images

Current fault diagnosis methods for rotor-bearing system are mostly based on analyzing the vibration signals collected at steady rotating speeds. In those methods, the data collected under one operating condition cannot be accurately used for diagnosis under a different condition. Moreover, in vibration monitoring, installing the necessary sensors will affect the equipment structure and hence the vibration response itself. The present paper proposes a new method based on two-stage parameter transfer and infrared thermal images for fault diagnosis of rotor-bearing system under variable rotating speeds. The method of parameter transfer enables the use of data (or parameters) acquired under one operating condition (called the source domain) to be extended for use in a different operating condition (called the target domain). First, scaled exponential linear unit (SELU) and modified stochastic gradient descent (MSGD) are used to construct an enhanced convolutional neural network (ECNN). Second, a stacked convolutional auto-encoder (CAE) trained based on unlabeled source-domain thermal images is employed to initialize a source-domain ECNN. Third, model parameters from the pre-trained source-domain ECNN are transferred to the target-domain ECNN to adapt to the characteristics of the target domain. The collected thermal images for a rotor-bearing system under variable speeds are used to test the transfer diagnosis performance of the proposed method. The experimental results demonstrate the performance improvement and the advantages of the proposed method

Sleep state classification using power spectral density and residual neural network with multichannel EEG signals.

This paper proposes a classification framework for automatic sleep stage detection in both male and female human subjects by analyzing the electroencephalogram (EEG) data of polysomnography (PSG) recorded for three regions of the human brain, i.e., the pre-frontal, central, and occipital lobes. Without considering any artifact removal approach, the residual neural network (ResNet) architecture is used to automatically learn the distinctive features of different sleep stages from the power spectral density (PSD) of the raw EEG data. The residual block of the ResNet learns the intrinsic features of different sleep stages from the EEG data while avoiding the vanishing gradient problem. The proposed approach is validated using the sleep dataset of the Dreams database, which comprises of EEG signals for 20 healthy human subjects, 16 female and 4 male. Our experimental results demonstrate the effectiveness of the ResNet based approach in identifying different sleep stages in both female and male subjects compared to state-of-the-art methods with classification accuracies of 87.8% and 83.7%, respectively