An effective mesh strategy for CFD modelling of polymer electrolyte membrane fuel cells

Computational fluid dynamics (CFD) is a major tool in PEM fuel cell research. Typical three-dimensional PEM fuel cell models involve more than 106 mesh elements. This makes the computation very intense and necessitates a methodology to mesh the computational domain that can keep the number of elements to a minimum while maintaining good accuracy. In this study, the effect of computational mesh in each direction on the accuracy of the solution is investigated in a systematic way. It is found that the mesh in different directions has a different degree of influence on the solution suggesting that the mesh in one direction can be coarser than the other. The proposed mesh strategy is capable of greatly reducing the number of mesh elements, hence computation time, while preserving the characteristics of important flow-field variables. Moreover, it is applicable to a wide range of cell sizes and flow-field configurations and should be used as a guideline for mesh generation

Biomimetic flow fields for proton exchange membrane fuel cells: A review of design trends

Bipolar Plate design is one of the most active research fields in Polymer Electrolyte Membrane Fuel Cells (PEMFCs) development. Bipolar Plates are key components for ensuring an appropriate water management within the cell, preventing flooding and enhancing the cell operation at high current densities. This work presents a literature review covering bipolar plate designs based on nature or biological structures such as fractals, leaves or lungs. Biological inspiration comes from the fact that fluid distribution systems found in plants and animals such as leaves, blood vessels, or lungs perform their functions (mostly the same functions that are required for bipolar plates) with a remarkable efficiency, after millions of years of natural evolution. Such biomimetic designs have been explored to date with success, but it is generally acknowledged that biomimetic designs have not yet achieved their full potential. Many biomimetic designs have been derived using computer simulation tools, in particular Computational Fluid Dynamics (CFD) so that the use of CFD is included in the review. A detailed review including performance benchmarking, time line evolution, challenges and proposals, as well as manufacturing issues is discussed.Ministerio de Ciencia, Innovación y Universidades ENE2017-91159-EXPMinisterio de Economía y Competitividad UNSE15-CE296

Adaptive online parameter estimation algorithm of PEM fuel cells

Since most of fuel cell models are generally nonlinearly parameterized functions, existing modeling techniques rely on the optimization approaches and impose heavy computational costs. In this paper, an adaptive online parameter estimation approach for PEM fuel cells is developed in order to directly estimate unknown parameters. The general framework of this approach is that the electrochemical model is first reformulated using Taylor series expansion. Then, one recently proposed adaptive parameter estimation method is further tailored to estimate the unknown parameters. In this method, the adaptive law is directly driven by the parameter estimation errors without using any predictors or observers. Moreover, parameter estimation errors can be guaranteed to achieve exponential convergence. Besides, the online validation of regressor matrix invertibility are avoided such that computation costs can be effectively reduced. Finally, comparative simulation results demonstrate that the proposed approach can achieve better performance than least square algorithm for estimating unknown parameters of fuel cells.Postprint (published version

Hydrogen vs. Battery in the long-term operation. A comparative between energy management strategies for hybrid renewable microgrids

The growth of the world’s energy demand over recent decades in relation to energy intensity and demography is clear. At the same time, the use of renewable energy sources is pursued to address decarbonization targets, but the stochasticity of renewable energy systems produces an increasing need for management systems to supply such energy volume while guaranteeing, at the same time, the security and reliability of the microgrids. Locally distributed energy storage systems (ESS) may provide the capacity to temporarily decouple production and demand. In this sense, the most implemented ESS in local energy districts are small–medium-scale electrochemical batteries. However, hydrogen systems are viable for storing larger energy quantities thanks to its intrinsic high mass-energy density. To match generation, demand and storage, energy management systems (EMSs) become crucial. This paper compares two strategies for an energy management system based on hydrogen-priority vs. battery-priority for the operation of a hybrid renewable microgrid. The overall performance of the two mentioned strategies is compared in the long-term operation via a set of evaluation parameters defined by the unmet load, storage efficiency, operating hours and cumulative energy. The results show that the hydrogen-priority strategy allows the microgrid to be led towards island operation because it saves a higher amount of energy, while the battery-priority strategy reduces the energy efficiency in the storage round trip. The main contribution of this work lies in the demonstration that conventional EMS for microgrids’ operation based on battery-priority strategy should turn into hydrogen-priority to keep the reliability and independence of the microgrid in the long-term operation

Systemic design of multidisciplinary electrical energy devices: a pedagogical approach

In this paper, we present a complete educative project for illustrating the design and the analysis of hybrid electrical systems. It is based on the study of an ElectroHydrostatic Actuator for flight control application, fed by a power supply associating a PEM fuel cell with a ultracapacitor storage. This system is controlled to achieve a typical energy management strategy of this multi source structure. Step by step, student can faces typical issues relative to the design of heterogenous and multidisciplinary devices by achieving eight pedagogical objectives. These eight targets are focused on methodological approach for multi domain modelling (Bond Graphs), causal analysis, but also on simulation of complex heterogeneous systems. A typical hybrid system feeding an ElectroHydrostatic Actuator (EHA) for flight control application has to be designed which drives students towards other pedagogical objectives: system based device sizing (fuel cell and ultracapacitor), energy management, system analysis

Design of experiment study of the parameters that affect performance of three flow plate configurations of a proton exchange membrane fuel cell

Low temperature hydrogen fuel cells are electrochemical devices which offer a promising alternative to traditional power sources. Fuel cells produce electricity with a reaction of the fuel (hydrogen) and air. Fuel cells have the advantage of being clean; only producing water and heat as by products. The efficiency of a fuel cell varies depending on the type; SOFC with CHP for example, can have a system efficiency of up to 65%. What the Authors present here is a comparison between three different configurations of flow plates of a proton exchange membrane fuel cell, the manufacturer’s serpentine flow plate and two new configurations; the maze flow plate and the parallel flow plate. A study of the input parameters affecting output responses of voltage, current, power and efficiency of a fuel cell is performed through experimentation. The results were taken from direct readings of the fuel cell and from polarisation curves produced. This information was then analysed through a design of experiment to investigate the effects of the changing parameters on different configurations of the fuel cell’s flow plates. The results indicate that, in relation to current and voltage response of the polarisation curve and the corresponding graphs produced from the DOE, the serpentine flow plate design is a much more effective design than the maze or parallel flow plate design. It was noted that the parallel flow plate performed reasonably well at higher pressures but over all statically the serpentine flow plate performed better

The effects of water and microstructure on the performance of polymer electrolyte fuel cells

n this paper, we present a comprehensive non-isothermal, one-dimensional model of the cathode side of a Polymer Electrolyte Fuel Cell. We explicitly include the catalyst layer, gas diffusion layer and the membrane. The catalyst layer and gas diffusion layer are characterized by several measurable microstructural parameters. We model all three phases of water, with a view to capturing the effect that each has on the performance of the cell. A comparison with experiment is presented, demonstrating excellent agreement, particularly with regard to the effects of water activity in the channels and how it impacts flooding and membrane hydration. We present several results pertaining to the effects of water on the current density (or cell voltage), demonstrating the role of micro-structure, liquid water removal from the channel, water activity, membrane and gas diffusion layer thickness and channel temperature. These results provide an indication of the changes that are required to achieve optimal performance through improved water management and MEA-component design. Moreover, with its level of detail, the model we develop forms an excellent basis for a multi-dimensional model of the entire membrane electrode assembly

A H2 PEM fuel cell and high energy dense battery hybrid energy source for an urban electric vehicle

Electric vehicles are set to play a prominent role in addressing the energy and environmental impact of an increasing road transport population by offering a more energy efficient and less polluting drive-train alternative to conventional internal combustion engine (ICE) vehicles. Given the energy (and hence range) and performance limitations of electro-chemical battery storage systems, hybrid systems combining energy and power dense storage technologies have been proposed for vehicle applications. The paper discusses the application of a hydrogen fuel cell as a range extender for an urban electric vehicle for which the primary energy source is provided by a high energy dense battery. A review of fuel cell systems and automotive drive-train application issues are discussed, together with an overview of the battery technology. The prototype fuel cell and battery component simulation models are presented and their performance as a combined energy/power source assessed for typical urban and sub-urban driving scenario