Pattern Generation for Three Dimensional Cutting Stock Problem

We consider the problem of three-dimensional cutting of a large block that is to be cut into some small block pieces, each with a specific size and request. Pattern generation is an algorithm that has been used to determine cutting patterns in one-dimensional and two-dimensional problems. The purpose of this study is to modify the pattern generation algorithm so that it can be used in three-dimensional problems, and can determine the cutting pattern with the minimum possible cutting residue. The large block will be cut based on the length, width, and height. The rest of the cuts will be cut back if possible to minimize the rest. For three-dimensional problems, we consider the variant in which orthogonal rotation is allowed. By allowing the remainder of the initial cut to be rotated, the dimensions will have six permutations. The result of the calculation using the pattern generation algorithm for three-dimensional problems is that all possible cutting patterns are obtained but there are repetitive patterns because they suggest the same number of cuts.

2차원 2단계 배낭문제에 대한 정수계획모형 및 최적해법

학위논문 (석사) -- 서울대학교 대학원 : 공과대학 산업공학과, 2021. 2. 이경식.In this thesis, we study integer programming models and exact algorithms for the two-dimensional two-staged knapsack problems, which maximizes the profit by cutting a single rectangular plate into smaller rectangular items by two-staged guillotine cuts. We first introduce various integer programming models, including the strip-packing model, the staged-pattern model, the level-packing model, and the arc-flow model for the problem. Then, a hierarchy of the strength of the upper bounds provided by the LP-relaxations of the models is established based on theoretical analysis. We also show that there exists a polynomial-size model that has not been proven yet as far as we know. Exact methods, including branch-and-price algorithms using the strip-packing model and the staged-pattern model, are also devised. Computational experiments on benchmark instances are conducted to examine the strength of upper bounds obtained by the LP-relaxations of the models and evaluate the performance of exact methods. The results show that the staged-pattern model gives a competitive theoretical and computational performance.본 논문은 2단계 길로틴 절단(two-staged guillotine cut)을 사용하여 이윤을 최대화하는 2차원 2단계 배낭 문제(two-dimensional two-staged knapsack problem: 이하 2TDK)에 대한 정수최적화 모형과 최적해법을 다룬다. 우선, 본 연구에서는 스트립패킹모형, 단계패턴모형, 레벨패킹모형, 그리고 호-흐름모형과 같은 정수최적화 모형들을 소개한다. 그 뒤, 각각의 모형의 선형계획완화문제에 대해 상한강도를 이론적으로 분석하여 상한강도 관점에서 모형들 간 위계를 정립한다. 또한, 본 연구에서는 2TDK의 다항크기(polynomial-size) 모형의 존재성을 처음으로 증명한다. 다음으로 본 연구는 2TDK의 최적해를 구하는 알고리즘으로써 패턴기반모형들에 대한 분지평가 알고리즘과 레벨패킹모형을 기반으로 한 분지절단 알고리즘을 제안한다. 단계패턴모형이 이론적으로도 가장 좋은 상한강도를 보장할 뿐만 아니라, 계산 분석을 통해 단계패턴모형을 기반으로 한 분지평가 알고리즘이 제한된 시간 내 좋은 품질의 가능해를 찾음을 확인하였다.Abstract i Contents iv List of Tables vi List of Figures vii Chapter 1 Introduction 1 1.1 Problem Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 Literature Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 Contributions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.4 Organization of the Thesis . . . . . . . . . . . . . . . . . . . . . . . . 8 Chapter 2 Integer Programming Models for 2TDK 9 2.1 Pattern-based Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2 Arc-flow Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.3 Level Packing Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Chapter 3 Theoretical Analysis of Integer Programming Models 20 3.1 Upper Bounds of AF and SM(1;1) . . . . . . . . . . . . . . . . . . 20 3.2 Upper Bounds of ML, PM(d), and SM(d; d) . . . . . . . . . . . . . . 21 3.3 Polynomial-size Model . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Chapter 4 Exact Methods 33 4.1 Branch-and-price Algorithm for the Strip Packing Model . . . . . . . 34 4.2 Branch-and-price Algorithm for the Staged-pattern Model . . . . . . 39 4.2.1 The Standard Scheme . . . . . . . . . . . . . . . . . . . . . . 39 4.2.2 The Height-aggregated Scheme . . . . . . . . . . . . . . . . . 40 4.3 Branch-and-cut Algorithm for the Modified Level Packing Model . . 44 Chapter 5 Computational Experiments 46 5.1 Instances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 5.2 Upper Bounds Comparison . . . . . . . . . . . . . . . . . . . . . . . 49 5.2.1 A Group of Small Instances . . . . . . . . . . . . . . . . . . . 49 5.2.2 A Group of Large Instances . . . . . . . . . . . . . . . . . . . 55 5.2.3 Class 5 Instances . . . . . . . . . . . . . . . . . . . . . . . . . 61 5.3 Solving Instances to Optimality . . . . . . . . . . . . . . . . . . . . . 65 5.3.1 A Group of Small Instances . . . . . . . . . . . . . . . . . . . 65 5.3.2 A Group of Large Instances . . . . . . . . . . . . . . . . . . . 69 5.3.3 Class 5 Instances . . . . . . . . . . . . . . . . . . . . . . . . . 72 Chapter 6 Conclusion 77 Bibliography 79 국문초록 83Maste

Arc flow formulations based on dynamic programming: Theoretical foundations and applications

Network flow formulations are among the most successful tools to solve optimization problems. Such formulations correspond to determining an optimal flow in a network. One particular class of network flow formulations is the arc flow, where variables represent flows on individual arcs of the network. For NP-hard problems, polynomial-sized arc flow models typically provide weak linear relaxations and may have too much symmetry to be efficient in practice. Instead, arc flow models with a pseudo-polynomial size usually provide strong relaxations and are efficient in practice. The interest in pseudo-polynomial arc flow formulations has grown considerably in the last twenty years, in which they have been used to solve many open instances of hard problems. A remarkable advantage of pseudo-polynomial arc flow models is the possibility to solve practical-sized instances directly by a Mixed Integer Linear Programming solver, avoiding the implementation of complex methods based on column generation. In this survey, we present theoretical foundations of pseudo-polynomial arc flow formulations, by showing a relation between their network and Dynamic Programming (DP). This relation allows a better understanding of the strength of these formulations, through a link with models obtained by Dantzig-Wolfe decomposition. The relation with DP also allows a new perspective to relate state-space relaxation methods for DP with arc flow models. We also present a dual point of view to contrast the linear relaxation of arc flow models with that of models based on paths and cycles. To conclude, we review the main solution methods and applications of arc flow models based on DP in several domains such as cutting, packing, scheduling, and routing

Logic based Benders' decomposition for orthogonal stock cutting problems

We consider the problem of packing a set of rectangular items into a strip of fixed width, without overlapping, using minimum height. Items must be packed with their edges parallel to those of the strip, but rotation by 90\ub0 is allowed. The problem is usually solved through branch-and-bound algorithms. We propose an alternative method, based on Benders' decomposition. The master problem is solved through a new ILP model based on the arc flow formulation, while constraint programming is used to solve the slave problem. The resulting method is hybridized with a state-of-the-art branch-and-bound algorithm. Computational experiments on classical benchmarks from the literature show the effectiveness of the proposed approach. We additionally show that the algorithm can be successfully used to solve relevant related problems, like rectangle packing and pallet loading

A new network flow model for determining the assortment of roll types in packaging industry

This paper reports work motivated by a real world assortment problem in packaging industry. A novel network flow model has been developed to solve the problem of selecting the optimal set of roll types for use in production. The model can incorporate fixed costs that depend on the number of elements in the assortment as well as the selected roll types. While the tradeoff between inventory cost and cost of waste is resolved optimally through the model, graphical understanding of the trade-off can bring insights into the decision making process. This graphical analysis has been demonstrated on a computational example

Two-dimensional placement compaction using an evolutionary approach: a study

The placement problem of two-dimensional objects over planar surfaces optimizing given utility functions is a combinatorial optimization problem. Our main drive is that of surveying genetic algorithms and hybrid metaheuristics in terms of final positioning area compaction of the solution. Furthermore, a new hybrid evolutionary approach, combining a genetic algorithm merged with a non-linear compaction method is introduced and compared with referenced literature heuristics using both randomly generated instances and benchmark problems. A wide variety of experiments is made, and the respective results and discussions are presented. Finally, conclusions are drawn, and future research is defined

Models and Solutions of Resource Allocation Problems based on Integer Linear and Nonlinear Programming

In this thesis we deal with two problems of resource allocation solved through a Mixed-Integer Linear Programming approach and a Mixed-Integer Nonlinear Chance Constraint Programming approach. In the first part we propose a framework to model general guillotine restrictions in two dimensional cutting problems formulated as Mixed-Integer Linear Programs (MILP). The modeling framework requires a pseudo-polynomial number of variables and constraints, which can be effectively enumerated for medium-size instances. Our modeling of general guillotine cuts is the first one that, once it is implemented within a state of-the-art MIP solver, can tackle instances of challenging size. Our objective is to propose a way of modeling general guillotine cuts via Mixed Integer Linear Programs (MILP), i.e., we do not limit the number of stages (restriction (ii)), nor impose the cuts to be restricted (restriction (iii)). We only ask the cuts to be guillotine ones (restriction (i)). We mainly concentrate our analysis on the Guillotine Two Dimensional Knapsack Problem (G2KP), for which a model, and an exact procedure able to significantly improve the computational performance, are given. In the second part we present a Branch-and-Cut algorithm for a class of Nonlinear Chance Constrained Mathematical Optimization Problems with a finite number of scenarios. This class corresponds to the problems that can be reformulated as Deterministic Convex Mixed-Integer Nonlinear Programming problems, but the size of the reformulation is large and quickly becomes impractical as the number of scenarios grows. We apply the Branch-and-Cut algorithm to the Mid-Term Hydro Scheduling Problem, for which we propose a chance-constrained formulation. A computational study using data from ten hydro plants in Greece shows that the proposed methodology solves instances orders of magnitude faster than applying a general-purpose solver for Convex Mixed-Integer Nonlinear Problems to the deterministic reformulation, and scales much better with the number of scenarios