Energy aware knowledge extraction from Petri nets supporting decision-making in service-oriented automation

This paper introduces an approach to decision support systems in service-oriented automation control systems, which considers the knowledge extracted from the Petri nets models used to describe and execute the process behavior. Such solution optimizes the decision-making taking into account multi-criteria, namely productive parameters and also energy parameters. In fact, being manufacturing processes typically energy-intensive, this allows contributing for a clean and saving environment (i.e. a better and efficient use of energy). The preliminary experimental results, using a real laboratorial case study, demonstrate the applicability of the knowledge extracted from the Petri nets models to support real-time decision-making systems in service-oriented automation systems, considering some energy efficiency criteria

Survey on wireless technology trade-offs for the industrial internet of things

Aside from vast deployment cost reduction, Industrial Wireless Sensor and Actuator Networks (IWSAN) introduce a new level of industrial connectivity. Wireless connection of sensors and actuators in industrial environments not only enables wireless monitoring and actuation, it also enables coordination of production stages, connecting mobile robots and autonomous transport vehicles, as well as localization and tracking of assets. All these opportunities already inspired the development of many wireless technologies in an effort to fully enable Industry 4.0. However, different technologies significantly differ in performance and capabilities, none being capable of supporting all industrial use cases. When designing a network solution, one must be aware of the capabilities and the trade-offs that prospective technologies have. This paper evaluates the technologies potentially suitable for IWSAN solutions covering an entire industrial site with limited infrastructure cost and discusses their trade-offs in an effort to provide information for choosing the most suitable technology for the use case of interest. The comparative discussion presented in this paper aims to enable engineers to choose the most suitable wireless technology for their specific IWSAN deployment

Decomposition of Manufacturing Processes: A Review

Manufacturing is a global activity that started during the industrial revolution in the late 19th century to cater for the large-scale production of products. Since then, manufacturing has changed tremendously through the innovations of technology, processes, materials, communication and transportation. The major challenge facing manufacturing is to produce more products using less material, less energy and less involvement of labour. To face these challenges, manufacturing companies must have a strategy and competitive priority in order for them to compete in a dynamic market. A review of the literature on the decomposition of manufacturing processes outlines three main processes, namely: high volume, medium volume and low volume. The decomposition shows that each sub process has its own characteristics and depends on the nature of the firm’s business. Two extreme processes are continuous line production (fast extreme) and project shop (slow extreme). Other processes are in between these two extremes of the manufacturing spectrum. Process flow patterns become less complex with cellular, line and continuous flow compared with jobbing and project. The review also indicates that when the product is high variety and low volume, project or functional production is applied

Improve of business value for portuguese SME that adopt industry 4.0

Dissertation presented as partial requirement for obtaining the Master’s degree in Information Management, with a specialization in Information Systems and Technologies ManagementMany industrial organizations already began the Digital Transformation path, with the premise and objective of applying the features and models that Industry 4.0 brought to the industry field, particularly factories, creating a new context of smart factories that will provide higher revenue. Aggregated to Industry 4.0 new types of architecture were born, that will create great challenges in terms of security, control, interoperability among others. One of these areas is Edge computing that combines the very best of cloud and on-site computing. With the control authority, overall automation management and cloud based analytics, the edge systems answer the challenges identified as being crucial for any industrial 4.0 deployment. In this work the research methodology will consist of a comprehensive review and strategic analysis of existing global literature on those topics, in parallel with interviews and data analysis that were performed to entities representing the Portuguese Small and Medium Enterprises in the Industrial market. This work aims to contribute to stimulate the need of achievements, a more strategic and operational approach in the use of edge computing within organizations to clarify the existing strengths in this area. This way, Industry 4.0 strategy can be implemented with effective approaches and planned actions for a direct business value increase and also be able to create a reference model that could be applied in similar organizations. As a result, this work bring knowledge for companies, in the same market segment of the study, that want to adopt initiatives of industry 4.0

A Framework for Industry 4.0

The potential of the Industry 4.0 will allow the national industry to develop all kinds of procedures, especially in terms of competitive differentiation. The prospects and motivations behind Industry 4.0 are related to the management that is essentially geared towards industrial internet, to the integrated analysis and use of data, to the digitalization of products and services, to new disruptive business models and to the cooperation within the value chain. It is through the integration of Cyber-Physical Systems (CPS), into the maintenance process that it is possible to carry out a continuous monitoring of industrial machines, as well as to apply advanced techniques for predictive and proactive maintenance. The present work is based on the MANTIS project, aiming to construct a specific platform for the proactive maintenance of industrial machines, targeting particularly the case of GreenBender ADIRA Steel Sheet. In other words, the aim is to reduce maintenance costs, increase the efficiency of the process and consequently the profit. Essentially, the MANTIS project is a multinational research project, where the CISTER Research Unit plays a key role, particularly in providing the communications infrastructure for one MANTIS Pilot. The methodology is based on a follow-up study, which is jointly carried with the client, as well as within the scope of the implementation of the ADIRA Pilot. The macro phases that are followed in the present work are: 1) detailed analysis of the business needs; 2) preparation of the architecture specification; 3) implementation/development; 4) tests and validation; 5) support; 6) stabilization; 7) corrective and evolutionary maintenance; and 8) final project analysis and corrective measures to be applied in future projects. The expected results of the development of such project are related to the integration of the industrial maintenance process, to the continuous monitoring of the machines and to the application of advanced techniques of preventive and proactive maintenance of industrial machines, particularly based on techniques and good practices of the Software Engineering area and on the integration of Cyber-Physical Systems.O potencial desenvolvido pela Indústria 4.0 dotará a indústria nacional de capacidades para desenvolver todo o tipo de procedimentos, especialmente a nível da diferenciação competitiva. As perspetivas e as motivações por detrás da Indústria 4.0 estão relacionadas com uma gestão essencialmente direcionada para a internet industrial, com uma análise integrada e utilização de dados, com a digitalização de produtos e de serviços, com novos modelos disruptivos de negócio e com uma cooperação horizontal no âmbito da cadeia de valor. É através da integração dos sistemas ciber-físicos no processo de manutenção que é possível proceder a um monitoramento contínuo das máquinas, tal como à aplicação de técnicas avançadas para a manutenção preditiva e pró-ativa das mesmas. O presente trabalho é baseado no projeto MANTIS, objetivando, portanto, a construção de uma plataforma específica para a manutenção pró-ativa das máquinas industriais, neste caso em concreto das prensas, que serão as máquinas industriais analisadas ao longo do presente trabalho. Dito de um outro modo, objetiva-se, através de uma plataforma em específico, reduzir todos os custos da sua manutenção, aumentando, portanto, os lucros industriais advindos da produção. Resumidamente, o projeto MANTIS consiste num projeto de investigação multinacional, onde a Unidade de Investigação CISTER desenvolve um papel fundamental, particularmente no fornecimento da infraestrutura de comunicação no Piloto MANTIS. A metodologia adotada é baseada num estudo de acompanhamento, realizado em conjunto com o cliente, e no âmbito da implementação do Piloto da ADIRA. As macro fases que são compreendidas por esta metodologia, e as quais serão seguidas, são: 1) análise detalhada das necessidades de negócio; 2) preparação da especificação da arquitetura; 3) implementação/desenvolvimento; 4) testes e validação; 5) suporte; 6) estabilização; 7) manutenção corretiva e evolutiva; e 8) análise final do projeto e medidas corretivas a aplicar em projetos futuros. Os resultados esperados com o desenvolvimento do projeto estão relacionados com a integração do processo de manutenção industrial, a monitorização contínua das máquinas e a aplicação de técnicas avançadas de manutenção preventiva e pós-ativa das máquinas, especialmente com base em técnicas e boas práticas da área de Engenharia de Software

Decomposition of manufacturing processes: a review

YesManufacturing is a global activity that started during the industrial revolution in the late 19th century to cater for the large-scale production of products. Since then, manufacturing has changed tremendously through the innovations of technology, processes, materials, communication and transportation. The major challenge facing manufacturing is to produce more products using less material, less energy and less involvement of labour. To face these challenges, manufacturing companies must have a strategy and competitive priority in order for them to compete in a dynamic market. A review of the literature on the decomposition of manufacturing processes outlines three main processes, namely: high volume, medium volume and low volume. The decomposition shows that each sub process has its own characteristics and depends on the nature of the firm’s business. Two extreme processes are continuous line production (fast extreme) and project shop (slow extreme). Other processes are in between these two extremes of the manufacturing spectrum. Process flow patterns become less complex with cellular, line and continuous flow compared with jobbing and project. The review also indicates that when the product is high variety and low volume, project or functional production is applied.The financial support by the Malaysian Government, Universiti Malaysia Pahang and Bradford University for this research is gratefully acknowledged

Analysis and evaluation of multi-agent systems for digital production planning and control

Industrial manufacturing companies have different IT control functions that can be represented with a so-called hierarchical automation pyramid. While these conventional software systems especially support the mass production with consistent demand, the future project “Industry 4.0” focuses on customer-oriented and adaptable production processes. In order to move from conventional production systems to a factory of the future, the control levels must be redistributed. With the help of cyber-physical production systems, an interoperable architecture must be, implemented which removes the hierarchical connection of the former control levels. The accompanied digitalisation of industrial companies makes the transition to modular production possible. At the same time, the requirements for production planning and control are increasing, which can be solved with approaches such as multi-agent systems (MASs). These software solutions are autonomous and intelligent objects with a distinct collaborative ability. There are different modelling methods, communication and interaction structures, as well as different development frameworks for these new systems. Since multi-agent systems have not yet been established as an industrial standard due to their high complexity, they are usually only tested in simulations. In this bachelor thesis, a detailed literature review on the topic of MASs in the field of production planning and control is presented. In addition, selected multi-agent approaches are evaluated and compared using specific classification criteria. In addition, the applicability of using these systems in digital and modular production is assessed

Mass Customization of Housing: A Framework for Harmonizing Individual Needs with Factory Produced Housing

Integrated processes for design and fabrication have guided mass customization of architectural systems and components. Providing affordable and accessible housing, a vital segment of the building industry, is a multifaceted process that witnessed various manifestations towards individualization over the past few decades. Design flexibility in housing systems is becoming a crucial aspect, informed by consumers’ lifestyles, demographic patterns, and lifecycles change at a rapid pace. As the housing market demands more personalized, efficient, and agile strategies, prefabricated building systems have always presented a viable alternative for flexibility and cus-tomization, following a rise of interest in the last decade focused on new modes of digitized design and production. This paper presents an overview and appraisal of various practices to implement customization in the housing industry, with specific focus on empowering a systemic approach. We then propose an open framework that could accommodate emergent design technologies and production protocols, with the aim of taking advantage of advanced research efforts, and coupled with current industry application

Towards Quantitative Factory Life Cycle Evaluation

Manufacturing companies face the challenge of understanding and improving complex factory systems in order to stay competitive in a turbulent environment. Interrelated and overlapping life cycles of products and physical factory elements (e.g. machine tools, technical building services, building shell) are challenges to be handled in factory planning and operation. This work discusses both qualitative and quantitative factory life cycle models, analyzing addressed sustainability goals. Due to the lack of quantitative life cycle description models on higher system levels, a concept for aggregating life cycle models from shop floor up to site level is developed. The concept is consequently applied in a case study where cost curves are calculated over the factory's life span and are aggregated to support factory planning and operation. © 2016 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license