High Power Density, High Efficiency Single Phase Transformer-less Photovoltaic String Inverters

abstract: Two major challenges in the transformer-less, single-phase PV string inverters are common mode leakage currents and double-line-frequency power decoupling. In the proposed doubly-grounded inverter topology with innovative active-power-decoupling approach, both of these issues are simultaneously addressed. The topology allows the PV negative terminal to be directly connected to the neutral, thereby eliminating the common-mode ground-currents. The decoupling capacitance requirement is minimized by a dynamically-variable dc-link with large voltage swing, allowing an all-film-capacitor implementation. Furthermore, the use of wide-bandgap devices enables the converter operation at higher switching frequency, resulting in smaller magnetic components. The operating principles, design and optimization, and control methods are explained in detail, and compared with other transformer-less, active-decoupling topologies. A 3 kVA, 100 kHz single-phase hardware prototype at 400 V dc nominal input and 240 V ac output has been developed using SiC MOSFETs with only 45 μF/1100 V dc-link capacitance. The proposed doubly-grounded topology is then extended for split-phase PV inverter application which results in significant reduction in both the peak and RMS values of the boost stage inductor current and allows for easy design of zero voltage transition. A topological enhancement involving T-type dc-ac stage is also developed which takes advantage of the three-level switching states with reduced voltage stress on the main switches, lower switching loss and almost halved inductor current ripple. In addition, this thesis also proposed two new schemes to improve the efficiency of conventional H-bridge inverter topology. The first scheme is to add an auxiliary zero-voltage-transition (ZVT) circuit to realize zero-voltage-switching (ZVS) for all the main switches and inherent zero-current-switching (ZCS) for the auxiliary switches. The advantages include the provision to implement zero state modulation schemes to decrease the inductor current THD, naturally adaptive auxiliary inductor current and elimination of need for large balancing capacitors. The second proposed scheme improves the system efficiency while still meeting a given THD requirement by implementing variable instantaneous switching frequency within a line frequency cycle. This scheme aims at minimizing the combined switching loss and inductor core loss by including different characteristics of the losses relative to the instantaneous switching frequency in the optimization process.Dissertation/ThesisDoctoral Dissertation Electrical Engineering 201

High efficiency and high gain non-isolated bidirectional dc-dc converter with soft switching capability

The non-isolated dc-dc power converters are considered as a unique option for flexible voltage control and adaptation in the modern energy conversion systems due to their simple and light configurations. To this date, these converters are primarily investigated to generate high efficiency and high gain with a sustained soft switching capability and a smaller footprint. On that account, this work proposes two effective solutions to address the aforementioned issues. First, a high-efficiency soft switching non-isolated bidirectional dc-dc converter with a simple configuration is proposed. The converter executes the zero voltage zero current switching (ZVZCS) over a wide operating region to ensure high efficiency. For verification, a 150 W experimental prototype is built and tested for soft switching performance by varying the input voltage, switching frequency and the loading. It is observed that the efficiency remains consistently high and has a full-load maximum of 98.2% in the boost mode and 97.5% in the buck mode. The analysis of the Electromagnetic Interference (EMI) performance of the converter also shows the improvement in the noise signature. Second, an improved high gain zero voltage switching (ZVS) nonisolated bidirectional dc-dc converter is proposed. The high gain is realized by using an intermediate energy storage cell with reduced size. Besides, the ZVS is implemented by two integrated auxiliary resonant networks. These networks ensure sustained ZVS operation over the entire duty ratio. A 200 W prototype is built to verify the concept. As a result, a full load efficiency of 97.5% (in boost mode) and 95.5% (in buck mode) is recorded at fs= 30 kHz. Also, these efficiencies are recorded as 97% (boost mode) and 94.5% (buck mode) at fs= 100 kHz. Moreover, it is observed that the efficiency (and so the soft switching) is consistent over the entire gain profile. However, there is a slight additional drop of 1.5% (boost mode) and 1% (buck mode) at extreme duty ratios. Both converters also implement soft switching for auxiliary switches and eliminate the reverse recovery loss

Modeling, Analysis and Design of Synchronous Buck Converter Using State Space Averaging Technique for PV Energy System

If we start forecasting in the view of electrical energy generation, in the upcoming decade all the fossil fuels are going to be extinct or the worst they are going to be unaffordable to a person living in typical circumstances, so renewable power energy generation systems are going to make a big deal out of that. It is extremely important to generate and convert the renewable energy with maximum efficiency. In this project, first we study the characteristics of low power PV array under different values of irradiance and temperature. And then we present the exquisite design of Synchronous Buck Converter with the application of State Space Modeling to implement precise control design for the converter by the help of MATLAB/Simulink. The Synchronous Buck Converter thus designed is used for portable appliances such as mobiles, laptops, iPod’s etc. But in this project our main intention is to interface the PV array with the Synchronous Buck Converter we designed, and we will depict that our converter is more efficient than the conventional buck converter in terms of maintaining constant output voltage, overall converter efficiency etc. And then we show that the output voltage is maintaining constant irrespective of fluctuations in load and source. And finally we see the performance of Synchronous Buck Converter, which is interfaced with PV array having the practical variations in temperature and irradiance will also maintain a constant output voltage throughout the response. All simulations are carried under MATLAB/Simulink environment. And at last experimental work is carried out for both conventional buck converter and also for synchronous buck converter, in which we observe the desired outputs obtained in simulations

Sub 1V Charge Pump based Micro Scale Energy Harvesting for Low Power Application

Harvesting energy from our environment is a promising solution to provide power to wireless sensor network, wearable devices and biomedical implantation. Now a days, usage of battery power system has disappeared because of replacement issues, installation costs every periodic year and the possibility of health hazard in the case of biomedical implants. Considering these issues, energy harvesting proves to be the most feasible and convenient option in the case of wearable devices and biomedical implantation. Hence, we have focused on indoor single solar cell energy harvesting to power ultra-low power load. The tree topology DC-DC converter is used for power management circuit with optimized efficiency. High efficiency is achieved by using ZVT MOSCAP. The power management circuit includes DC-DC converter and feed forward maximum power point tracking algorithm to transfer maximum power from the single solar cell. The system has ultra-low power battery protection and input condition sensor circuit to extend the life of the battery by protecting from overcharging and over discharging. Also, cold start up circuit is used to run the system when battery voltage drains out to zero. The objective of this system to make complete energy harvester unit is to drive wide range of ultra-low power applications. We have driven the ZigBee receiver to validate our system and the system works effectively

High step up DC-DC converter topology for PV systems and electric vehicles

This thesis presents new high step-up DC-DC converters for photovoltaic and electric vehicle applications. An asymmetric flyback-forward DC-DC converter is proposed for the PV system controlled by the MPPT algorithm. The second converter is a modular switched-capacitor DC-DC converter, it has the capability to operate with transistor and capacitor open-circuit faults in every module. The results from simulations and tests of the asymmetric DC-DC converters have suggested that the proposed converter has a 5% to 10% voltage gain ratio increased to the symmetric structures among 100W – 300W power (such as [3]) range while maintaining efficiency of 89%-93% when input voltage is in the range of 25 – 30 V. they also indicated that the softswitching technique has been achieved, which significantly reduce the power loss by 1.7%, which exceeds the same topology of the proposed converter without the softswitching technique. Moreover, the converters can maintain rated outputs under main transistor open circuit fault situation or capacitor open circuit faults. The simulation and test results of the proposed modularized switched-capacitor DC-DC converters indicate that the proposed converter has the potential of extension, it can be embedded with infinite module in simulation results, however, during experiment. The sign open circuit fault to the transistors and capacitors would have low impact to the proposed converters, only the current ripple on the input source would increase around 25% for 4-module switched-capacitor DC-DC converters. The developed converters can be applied to many applications where DC-DC voltage conversion is alighted. In addition to PVs and EVs. Since they can ride through some electrical faults in the devices, the developed converter will have economic implications to improve the system efficiency and reliability

Design and implementation of two non-isolated high gain DC-DC converters

In most solar energy systems, the output voltage of a photovoltaic panel is usually between 20 to 40 Vdc. In order to interface the panels to a 400 Vdc bus, a high voltage gain dc-dc converter is required. This thesis starts with analyzing and simulating several topologies that have been already introduced for this application. The voltage gain and efficiency are investigated analytically. A hardware prototype of one of the existing topologies, the interleaved boost converter with voltage multiplier cell, has been developed. Finally, a new topology with a higher voltage transfer ratio is proposed and its experimental results are compared with former topologies. Simulations are used to verify the design and predict the performance of each topology --Abstract, page iii

A Comprehensive Review of DC-DC Converters for EV Applications

DC-DC converters in Electric vehicles (EVs) have the role of interfacing power sources to the DC-link and the DC-link to the required voltage levels for usage of different systems in EVs like DC drive, electric traction, entertainment, safety and etc. Improvement of gain and performance in these converters has a huge impact on the overall performance and future of EVs. So, different configurations have been suggested by many researches. In this paper, bidirectional DC-DC converters (BDCs) are divided into four categories as isolated-soft, isolated-hard, non-isolated-soft and non-isolated-hard depending on the isolation and type of switching. Moreover, the control strategies, comparative factors, selection for a specific application and recent trends are reviewed completely. As a matter of fact, over than 200 papers have been categorized and considered to help the researchers who work on BDCs for EV application

Advanced topologies of high step-up DC-DC converters for renewable energy applications

This research is focused on developing several advanced topologies of high step-up DC-DC converters to connect low-voltage renewable energy (RE) sources, such as photovoltaic (PV) panels and fuel cells (FCs), into a high-voltage DC bus in renewable energy applications. The proposed converters are based on the combinations of various voltage-boosting (VB) techniques, including interleaved and quadratic structures, switched-capacitor (SC)-based voltage multiplier (VM) cells, and magnetically coupled inductor (CI) and built-in-transformer (BIT). The proposed converters offer outstanding features, including high voltage gain with low or medium duty cycle, a small number of components, low current and voltage stresses on the components, continuous input current with low ripple, and high efficiency. This research includes five new advanced high step-up DC-DC converters with detailed analyses. First, an interleaved converter is presented, which is based on the integration of two three-winding CIs with SC-based VM cells. Second, a dual-switch converter is proposed, which is based on the integration of a single three-winding CI with SC-based VM cells. Third, the SC-based VM cells are utilized to present three new Z-source (ZS)-based converters. Fourth, two double-winding CIs and a three-winding BIT are combined with SC-based VM cells to develop another interleaved high step-up converter. Finally, two double-winding CIs and SC-based VM cells are adopted to devise an interleaved quadratic converter with high voltage gain. The operating and steady-state analyses, design considerations, and a comparison with similar converters in the literature are provided for each converter. In addition, hardware prototypes were fabricated to verify the performance of the proposed converters --Abstract, page iv

Unified Steady-state Computer Aided Model For Soft-switching DC-DC Converters

For many decades, engineers and students have heavily depended on simulation packages such as Pspice to run transit and steady-state simulation for their circuits. The majority of these circuits, such as soft switching cells, contain complicated modes of operations that require the Pspice simulation to run for a long time and, finally, it may not reach a convergent solution for these kinds of circuits. Also, there is a need for an educational tool that provides students with a better understanding of circuit modes of operation through state-plan figures and steady-state switching waveforms. The unified steady-state computer aided model proposes a simulation block that covers common unified soft-switching cells operations and can be used in topologies simulation. The simulation block has a simple interface that enables the user to choose the switching cell type and connects the developed simulation model in the desired topology configuration. In addition to the measured information that can be obtained from the circuitry around the unified simulation model, the simulation block includes some additional nodes (other than the inputs and outputs) that make internal switching cell information, such as switching voltages and currents, easy to access and debug. The model is based on mathematical equations, resulting in faster simulation times, smaller file size and greatly minimized simulation convergence problems. The Unified Model is based on the generalized analysis: Chapter 1 discusses the generalized equation concept along with a detailed generalization example of one switching cell, which is the zero current switching quasi-resonant converter ZCS-QRC. Chapter 2 presents a detailed discussion of the unified model concept, the unified model flow chart and the unified model implementation in Pspice. Chapter 3 presents the unified model applications; generating the switching cell inductor current and the switching cell capacitor voltage steady-state waveforms, the State-Plane Diagram , the feedback design using the unified model, and the chapter concludes with how the model can be used with different topologies. Finally, chapter 4 presents the summary and the future wor