Desarrollo de geotecnologías aplicadas a la inspección y monitorización de entornos industriales

Tesis por compendio de publicaciones[ES]El desarrollo tecnológico de las últimas dos décadas ha supuesto un cambio radical que está llevando a un nuevo paradigma en el que se entremezclan el mundo físico y el digital. Estos cambios han influido enormemente en la sociedad, modificando las formas de comunicación, acceso a información, ocio, trabajo, etc. Asimismo, la industria ha adoptado estas tecnologías disruptivas, las cuales están contribuyendo a lograr un mayor control y automatización del proceso productivo. En el ámbito industrial, las tareas de mantenimiento son críticas para garantizar el correcto funcionamiento de una planta o instalación, ya que influyen directamente en la productividad y pueden suponer un elevado costo adicional. Las nuevas tecnologías están posibilitando la monitorización continua y a la inspección automatizada, proporcionando herramientas auxiliares a los inspectores que mejoran la detección de fallos y permiten anticipar y optimizar la planificación de las tareas de mantenimiento. Con el objetivo de desarrollar herramientas que aporten mejoras en las tareas de mantenimiento en industria, la presente tesis doctoral se basa en el estudio de como las geotecnologías pueden aportar soluciones óptimas en la monitorización e inspección. Debido a la gran variedad de entornos industriales, las herramientas de apoyo al mantenimiento deben adaptarse a cada caso en concreto. En este aspecto, y con el fin de demostrar la adaptabilidad de la geomática y las geotecnologías, se han estudiado instalaciones industriales de ámbitos muy diversos, como una sala de máquinas (escenario interior), plantas fotovoltaicas (escenario exterior) y soldaduras (interior y exterior). La escala de los escenarios objeto de estudio ha sido muy variada, desde las escalas más pequeñas, para el estudio de las soldaduras y la sala de máquinas, a las escalas más grandes, en los estudios de evolución de la vegetación y presencia de masas de agua en plantas fotovoltaicas. Las geotecnologías demuestran su versatilidad para trabajar a distintas escalas, con soluciones que permiten un gran detalle y precisión, como la fotogrametría de rango cercano y el sistema de escaneado portátil (Portable Mobile Mapping System - PMMS), y otras que pueden abarcar zonas más amplias del territorio, como es el caso de la teledetección o la fotogrametría con drones. Según lo expuesto anteriormente, el enfoque de la tesis ha sido el estudio de elementos o instalaciones industriales a diferentes escalas. En el primer caso se desarrolló una herramienta para el control de calidad externo de soldaduras utilizando fotogrametría de rango cercano y algoritmos para la detección automática de defectos. En el segundo caso se propuso el uso de un PMMS para optimizar la toma de datos en las tareas de inspección en instalaciones fluidomecánicas. En el tercer caso se utilizó la fotogrametría con drones y la combinación de imágenes RGB y térmicas con algoritmos de visión computacional para la detección de patologías en paneles fotovoltaicos. Finalmente, para la monitorización de la vegetación y la detección de masas de agua en el entorno de plantas fotovoltaicas, se empleó la teledetección mediante el cálculo de índices espectrales. [EN]The technological development of the last two decades has brought about a radical change that is leading to a new paradigm in which the physical and digital worlds are intertwined. These changes have had a great impact on society, modifying communication methods, access to information, leisure, work, etc. In addition, the industry has adopted these disruptive technologies, which are contributing to achieving greater control and automation of the production process. In the industrial sector, maintenance tasks are critical to ensuring the proper operation of a plant or facility, as they directly influence productivity and can involve high additional costs. New technologies are making continuous monitoring and automated inspection possible, providing auxiliary tools to inspectors that improve fault detection and allow for the anticipation and optimization of maintenance task planning. With the aim of developing tools that provide improvements in maintenance tasks in industry, this doctoral thesis is based on the study of how geotechnologies can provide optimal solutions in monitoring and inspection. Due to the great variety of industrial environments, maintenance support tools must adapt to each specific case. In this regard, and in order to demonstrate the adaptability of geomatics and geotechnologies, industrial installations from very diverse areas have been studied, such as a machine room (indoor scenario), photovoltaic plants (outdoor scenario), and welding (indoor and outdoor scenarios). The scale of the studied scenarios has been very varied, ranging from smaller scales for the study of welds and machine rooms, to larger scales in the studies of vegetation evolution and the presence of bodies of water in photovoltaic plants. Geotechnologies demonstrate their versatility to work at different scales, with solutions that allow for great detail and precision, such as close-range photogrammetry and the Portable Mobile Mapping System (PMMS), as well as others that can cover larger areas of the territory, such as remote sensing or photogrammetry with drones. The focus of the thesis has been the study of industrial elements or installations at different scales. In the first case, a tool was developed for external quality control of welding, using close-range photogrammetry and algorithms for automatic defect detection. In the second case, the use of a PMMS is proposed to optimize data collection in fluid-mechanical installation inspection tasks. In the third case, drone photogrammetry and the combination of RGB and thermal images with computer vision algorithms were used for the detection of pathologies in photovoltaic panels. Finally, for the monitoring of vegetation and the detection of water masses in the environment of photovoltaic plants, remote sensing was employed through the calculation of spectral indices

Advanced Operation and Maintenance in Solar Plants, Wind Farms and Microgrids

This reprint presents advances in operation and maintenance in solar plants, wind farms and microgrids. This compendium of scientific articles will help clarify the current advances in this subject, so it is expected that it will please the reader

A Review on Artificial Intelligence Applications for Grid-Connected Solar Photovoltaic Systems

The use of artificial intelligence (AI) is increasing in various sectors of photovoltaic (PV) systems, due to the increasing computational power, tools and data generation. The currently employed methods for various functions of the solar PV industry related to design, forecasting, control, and maintenance have been found to deliver relatively inaccurate results. Further, the use of AI to perform these tasks achieved a higher degree of accuracy and precision and is now a highly interesting topic. In this context, this paper aims to investigate how AI techniques impact the PV value chain. The investigation consists of mapping the currently available AI technologies, identifying possible future uses of AI, and also quantifying their advantages and disadvantages in regard to the conventional mechanisms

A comprehensive review and performance evaluation in solar (PV) systems fault classification and fault detection techniques

The renewable energy industry is growing faster than ever before and in particular solar systems have significantly expanded. Abnormal conditions lead to a reduction in the maximum available power from solar (photovoltaic) systems. Thus, it is necessary to identification, detection, and monitoring of various faults in the PV system that they are the key factors to increase the efficiency, reliability, and lifetime of these systems. Up to now, faults on PV components and systems have been identified; some of them have physical damage on PV systems and some of them are electrical faults that occur on the DC side or AC side of the PV system. Here, the faults will be divided into groups based on their location of occurrence. This paper provides a comprehensive review of almost all PV system faults and fault detection techniques of PV system proposed in recent literature

A multi-scale dual-stage model for PV array fault detection, classification, and monitoring technique

The output generated by photovoltaic arrays is influenced mainly by the irradiance, which has non-uniform distribution in a day. This has resulted in the current-limiting nature and nonlinear output characteristics, and conventional protection devices cannot detect and clean faults appropriately. This paper proposes a low-cost model for a multi-scale dual-stage photovoltaic fault detection, classification, and monitoring technique developed through MATLAB/Simulink. The main contribution of this paper is that it can detect multiple common faults, be applied on multi-scale photovoltaic arrays regardless of environmental conditions, and be beneficial for photovoltaic system maintenance work. The experimental results show that the developed algorithm using supervised learning algorithms mutual with k-fold cross-validation has produced good performances in identifying six common faults of photovoltaic arrays, achieved 100% accuracy in fault detection, and achieved good accuracy in fault classification. Challenges and suggestions for future research direction are also suggested in this paper. Overall, this study shall provide researchers and policymakers with a valuable reference for developing photovoltaic system fault detection and monitoring techniques for better feasibility, safety, and energy sustainability

A comparative analysis of solar photovoltaic advanced fault detection and monitoring techniques

The non-linear I-V characteristics of the photovoltaic output have affected fault detection methods to work accurately. This scenario can cause hidden faults in the system and reduces overall productivity. Fault detection and monitoring techniques are evolving in photovoltaic fault management systems. Until recently, model-based technique, output signal analysis technique, statistically based technique, and machine learning techniques are the four main advanced fault detection methods that researchers have widely studied. This study has identified the limitations and advantages of previous photovoltaic fault detection and monitoring techniques, especially their applicability to all sizes of photovoltaic systems. This study proposes a multi-scale dual-stage photovoltaic fault detection and monitoring technique for better system safety, efficiency, and reliability. Challenges and suggestions for future research directions are also provided in this study. Overall, this study shall provide researchers and policymakers with a valuable reference for developing better fault detection and monitoring techniques for photovoltaic systems

Computational Intelligence for Modeling, Control, Optimization, Forecasting and Diagnostics in Photovoltaic Applications

This book is a Special Issue Reprint edited by Prof. Massimo Vitelli and Dr. Luigi Costanzo. It contains original research articles covering, but not limited to, the following topics: maximum power point tracking techniques; forecasting techniques; sizing and optimization of PV components and systems; PV modeling; reconfiguration algorithms; fault diagnosis; mismatching detection; decision processes for grid operators

An Assessment of PIER Electric Grid Research 2003-2014 White Paper

This white paper describes the circumstances in California around the turn of the 21st century that led the California Energy Commission (CEC) to direct additional Public Interest Energy Research funds to address critical electric grid issues, especially those arising from integrating high penetrations of variable renewable generation with the electric grid. It contains an assessment of the beneficial science and technology advances of the resultant portfolio of electric grid research projects administered under the direction of the CEC by a competitively selected contractor, the University of California’s California Institute for Energy and the Environment, from 2003-2014

Industrial Applications: New Solutions for the New Era

This book reprints articles from the Special Issue "Industrial Applications: New Solutions for the New Age" published online in the open-access journal Machines (ISSN 2075-1702). This book consists of twelve published articles. This special edition belongs to the "Mechatronic and Intelligent Machines" section

Advanced Statistical Modeling, Forecasting, and Fault Detection in Renewable Energy Systems

Fault detection, control, and forecasting have a vital role in renewable energy systems (Photovoltaics (PV) and wind turbines (WTs)) to improve their productivity, ef?ciency, and safety, and to avoid expensive maintenance. For instance, the main crucial and challenging issue in solar and wind energy production is the volatility of intermittent power generation due mainly to weather conditions. This fact usually limits the integration of PV systems and WTs into the power grid. Hence, accurately forecasting power generation in PV and WTs is of great importance for daily/hourly efficient management of power grid production, delivery, and storage, as well as for decision-making on the energy market. Also, accurate and prompt fault detection and diagnosis strategies are required to improve efficiencies of renewable energy systems, avoid the high cost of maintenance, and reduce risks of fire hazards, which could affect both personnel and installed equipment. This book intends to provide the reader with advanced statistical modeling, forecasting, and fault detection techniques in renewable energy systems