Design for testability of a latch-based design

Abstract. The purpose of this thesis was to decrease the area of digital logic in a power management integrated circuit (PMIC), by replacing selected flip-flops with latches. The thesis consists of a theory part, that provides background theory for the thesis, and a practical part, that presents a latch register design and design for testability (DFT) method for achieving an acceptable level of manufacturing fault coverage for it. The total area was decreased by replacing flip-flops of read-write and one-time programmable registers with latches. One set of negative level active primary latches were shared with all the positive level active latch registers in the same register bank. Clock gating was used to select which latch register the write data was loaded to from the primary latches. The latches were made transparent during the shift operation of partial scan testing. The observability of the latch register clock gating logic was improved by leaving the first bit of each latch register as a flip-flop. The controllability was improved by inserting control points. The latch register design, developed in this thesis, resulted in a total area decrease of 5% and a register bank area decrease of 15% compared to a flip-flop-based reference design. The latch register design manages to maintain the same stuck-at fault coverage as the reference design.Salpaperäisen piirin testattavuuden suunnittelu. Tiivistelmä. Tämän opinnäytetyön tarkoituksena oli pienentää digitaalisen logiikan pinta-alaa integroidussa tehonhallintapiirissä, korvaamalla valitut kiikut salpapiireillä. Opinnäytetyö koostuu teoriaosasta, joka antaa taustatietoa opinnäytetyölle, ja käytännön osuudesta, jossa esitellään salparekisteripiiri ja testattavuussuunnittelun menetelmä, jolla saavutettiin riittävän hyvä virhekattavuus salparekisteripiirille. Kokonaispinta-alaa pienennettiin korvaamalla luku-kirjoitusrekistereiden ja kerran ohjelmoitavien rekistereiden kiikut salpapiireillä. Yhdet negatiivisella tasolla aktiiviset isäntä-salpapiirit jaettiin kaikkien samassa rekisteripankissa olevien positiivisella tasolla aktiivisten salparekistereiden kanssa. Kellon portittamisella valittiin mihin salparekisteriin kirjoitusdata ladattiin yhteisistä isäntä-salpapireistä. Osittaisessa testipolkuihin perustuvassa testauksessa salpapiirit tehtiin läpinäkyviksi siirtooperaation aikana. Salparekisterin kellon portituslogiikan havaittavuutta parannettiin jättämällä jokaisen salparekisterin ensimmäinen bitti kiikuksi. Ohjattavuutta parannettiin lisäämällä ohjauspisteitä. Salparekisteripiiri, joka suunniteltiin tässä diplomityössä, pienensi kokonaispinta-alaa 5 % ja rekisteripankin pinta-alaa 15 % verrattuna kiikkuperäiseen vertailupiiriin. Salparekisteripiiri onnistuu pitämään saman juuttumisvikamallin virhekattavuuden kuin vertailupiiri

An Architecture for Configuring an Efficient Scan Path for a Subset of Elements

LaTeX4Web 1.4 OUTPUT Field Programmable Gate Arrays (FPGAs) have many modern applications. A feature of FPGAs is that they can be reconfigured to suit the computation. One such form of reconfiguration, called partial reconfiguration (PR), allows part of the chip to be altered. The smallest part that can be reconfigured is called a frame. To reconfigure a frame, a fixed number of configuration bits are input (typically from outside) to the frame. Thus PR involves (a) selecting a subset C Í S of k out of n frames to configure and (b) inputting the configuration bits for these k frames. The, recently proposed, MU-Decoder has made it possible to select the subset C quickly. This thesis involves mechanisms to input the configuration bits to the selected frames. Specifically, we propose a class of architectures that, for any subset C Í S (set of frames), constructs a path connecting only the k frames of C through which the configuration bits can be scanned in. We introduce a Basic Network that runs in Q (k log n) time, where k is the number of frames selected out of the total number n of available frames; we assume the number of configuration bits per frame is constant. The Basic Network does not exploit any locality or other structure in the subset of frames selected. We show that for certain structures (such as frames that are relatively close to each other) the speed of reconfiguration can be improved. We introduce an addition to the Basic Network that suggests the fastest clock speed that can be employed for a given set of frames. This enhancement decreases configuration time to O(k log k) for certain cases. We then introduce a second enhancement, called shortcuts, that for certain cases reduces the time to an optimal O(k). All the proposed architectures require an optimal Q(n) number of gates. We implement our networks on the CAD tools and show that the theoretical predictions are a good reflection of the network¢s performance. Our work, although directed to FPGAs, may also apply to other applications; for example hardware testing and novel memory accesses

E-QED: Electrical Bug Localization During Post-Silicon Validation Enabled by Quick Error Detection and Formal Methods

During post-silicon validation, manufactured integrated circuits are extensively tested in actual system environments to detect design bugs. Bug localization involves identification of a bug trace (a sequence of inputs that activates and detects the bug) and a hardware design block where the bug is located. Existing bug localization practices during post-silicon validation are mostly manual and ad hoc, and, hence, extremely expensive and time consuming. This is particularly true for subtle electrical bugs caused by unexpected interactions between a design and its electrical state. We present E-QED, a new approach that automatically localizes electrical bugs during post-silicon validation. Our results on the OpenSPARC T2, an open-source 500-million-transistor multicore chip design, demonstrate the effectiveness and practicality of E-QED: starting with a failed post-silicon test, in a few hours (9 hours on average) we can automatically narrow the location of the bug to (the fan-in logic cone of) a handful of candidate flip-flops (18 flip-flops on average for a design with ~ 1 Million flip-flops) and also obtain the corresponding bug trace. The area impact of E-QED is ~2.5%. In contrast, deter-mining this same information might take weeks (or even months) of mostly manual work using traditional approaches

BETA: Behavioral testability analyzer and its application to high-level test generation and synthesis for testability

In this thesis, a behavioral-level testability analysis approach is presented. This approach is based on analyzing the circuit behavioral description (similar to a C program) to estimate its testability by identifying controllable and observable circuit nodes. This information can be used by a test generator to gain better access to internal circuit nodes and to reduce its search space. The results of the testability analyzer can also be used to select test points or partial scan flip-flops in the early design phase. Based on selection criteria, a novel Synthesis for Testability approach call Test Statement Insertion (TSI) is proposed, which modifies the circuit behavioral description directly. Test Statement Insertion can also be used to modify circuit structural description to improve its testability. As a result, Synthesis for Testability methodology can be combined with an existing behavioral synthesis tool to produce more testable circuits

Testability considerations for implementing an embedded memory subsystem

textThere are a number of testability considerations for VLSI design, but test coverage, test time, accuracy of test patterns and correctness of design information for DFD (Design for debug) are the most important ones in design with embedded memories. The goal of DFT (Design-for-Test) is to achieve zero defects. When it comes to the memory subsystem in SOCs (system on chips), many flavors of memory BIST (built-in self test) are able to get high test coverage in a memory, but often, no proper attention is given to the memory interface logic (shadow logic). Functional testing and BIST are the most prevalent tests for this logic, but functional testing is impractical for complicated SOC designs. As a result, industry has widely used at-speed scan testing to detect delay induced defects. Compared with functional testing, scan-based testing for delay faults reduces overall pattern generation complexity and cost by enhancing both controllability and observability of flip-flops. However, without proper modeling of memory, Xs are generated from memories. Also, when the design has chip compression logic, the number of ATPG patterns is increased significantly due to Xs from memories. In this dissertation, a register based testing method and X prevention logic are presented to tackle these problems. An important design stage for scan based testing with memory subsystems is the step to create a gate level model and verify with this model. The flow needs to provide a robust ATPG netlist model. Most industry standard CAD tools used to analyze fault coverage and generate test vectors require gate level models. However, custom embedded memories are typically designed using a transistor-level flow, there is a need for an abstraction step to generate the gate models, which must be equivalent to the actual design (transistor level). The contribution of the research is a framework to verify that the gate level representation of custom designs is equivalent to the transistor-level design. Compared to basic stuck-at fault testing, the number of patterns for at-speed testing is much larger than for basic stuck-at fault testing. So reducing test and data volume are important. In this desertion, a new scan reordering method is introduced to reduce test data with an optimal routing solution. With in depth understanding of embedded memories and flows developed during the study of custom memory DFT, a custom embedded memory Bit Mapping method using a symbolic simulator is presented in the last chapter to achieve high yield for memories.Electrical and Computer Engineerin

High-level variable selection for partial-scan implementation

In this paper, we propose a high-level variable se-lection for partial-scan approach to improve the testa-bility of digital systems. The testability of a design is evaluated at the high level based on previously proposed controllability and observability measures. A testabil-ity grading technique is utilized to measure the rela-tive testability improvement in a design as the result of making a subset of the variables fully controllable and observable. The variables that cause the greatest testa-bility improvement are selected, and the selection pro-cess is performed incrementally until no further testa-bility improvement can be achieved. Then the registers that correspond to the selected variables are placed in the scan-chain for partial-scan implementation. The experimental results shows that the variable selection approach produces partial-scan implementations that can achieve high fault coverage, while the logic over-heads are fairly low.

Improving Power, Performance and Area with Test: A Case Study

As more low power devices are needed for applications such as Internet of Things, reducing power and area is becoming more critical. Reducing power consumption and area caused by full scan design-for-test should be considered as a way to help achieve these stricter requirements. This is especially important for designs that use near-threshold technology. In this work, we use partial scan to improve power, performance and area on a graphics processing unit shader block. We present our non-scan D flip-flop (DFF) selection algorithm that maximizes non-scan DFF count while achieving automatic test pattern generation results close to those of the full scan design. We identify a category of stuck-at faults that are unique to partial scan designs and propose a check to identify and contain them. Our final test coverage of the partial scan design is within 0.1% of the full scan test coverage for both stuck-at and transition delay fault models. In addition, we present the PPA (power, performance and area) results for both the full scan and partial scan designs. The most noteworthy improvement is seen in the hold total negative slack

Improving Power, Performance and Area with Test: A Case Study

As more low power devices are needed for applications such as Internet of Things, reducing power and area is becoming more critical. Reducing power consumption and area caused by full scan design-for-test should be considered as a way to help achieve these stricter requirements. This is especially important for designs that use near-threshold technology. In this work, we use partial scan to improve power, performance and area on a graphics processing unit shader block. We present our non-scan D flip-flop (DFF) selection algorithm that maximizes non-scan DFF count while achieving automatic test pattern generation results close to those of the full scan design. We identify a category of stuck-at faults that are unique to partial scan designs and propose a check to identify and contain them. Our final test coverage of the partial scan design is within 0.1% of the full scan test coverage for both stuck-at and transition delay fault models. In addition, we present the PPA (power, performance and area) results for both the full scan and partial scan designs. The most noteworthy improvement is seen in the hold total negative slack

Techniques for Improving Security and Trustworthiness of Integrated Circuits

The integrated circuit (IC) development process is becoming increasingly vulnerable to malicious activities because untrusted parties could be involved in this IC development flow. There are four typical problems that impact the security and trustworthiness of ICs used in military, financial, transportation, or other critical systems: (i) Malicious inclusions and alterations, known as hardware Trojans, can be inserted into a design by modifying the design during GDSII development and fabrication. Hardware Trojans in ICs may cause malfunctions, lower the reliability of ICs, leak confidential information to adversaries or even destroy the system under specifically designed conditions. (ii) The number of circuit-related counterfeiting incidents reported by component manufacturers has increased significantly over the past few years with recycled ICs contributing the largest percentage of the total reported counterfeiting incidents. Since these recycled ICs have been used in the field before, the performance and reliability of such ICs has been degraded by aging effects and harsh recycling process. (iii) Reverse engineering (RE) is process of extracting a circuit’s gate-level netlist, and/or inferring its functionality. The RE causes threats to the design because attackers can steal and pirate a design (IP piracy), identify the device technology, or facilitate other hardware attacks. (iv) Traditional tools for uniquely identifying devices are vulnerable to non-invasive or invasive physical attacks. Securing the ID/key is of utmost importance since leakage of even a single device ID/key could be exploited by an adversary to hack other devices or produce pirated devices. In this work, we have developed a series of design and test methodologies to deal with these four challenging issues and thus enhance the security, trustworthiness and reliability of ICs. The techniques proposed in this thesis include: a path delay fingerprinting technique for detection of hardware Trojans, recycled ICs, and other types counterfeit ICs including remarked, overproduced, and cloned ICs with their unique identifiers; a Built-In Self-Authentication (BISA) technique to prevent hardware Trojan insertions by untrusted fabrication facilities; an efficient and secure split manufacturing via Obfuscated Built-In Self-Authentication (OBISA) technique to prevent reverse engineering by untrusted fabrication facilities; and a novel bit selection approach for obtaining the most reliable bits for SRAM-based physical unclonable function (PUF) across environmental conditions and silicon aging effects