Meta heuristic for Minimizing Makespan in a Flow-line Manufacturing Cell with Sequence Dependent Family Setup Times

This paper presents a new mathematical model for the problem of scheduling part families and jobs within each part family in a flow line manufacturing cell where the setup times for each family are sequence dependent and it is desired to minimize the maximum completion time of the last job on the last machine (makespan) while processing parts (jobs) in each family together. Gaining an optimal solution for this type of complex problem in large sizes in reasonable computational time using traditional approaches or optimization tools is extremely difficult. A meta-heuristic method based on Simulated Annealing (SA) is proposed to solve the presented model. Based on the computational analyses, the proposed algorithm was found efficient and effective at finding good quality solutions

Algorithms and Methods for Designing and Scheduling Smart Manufacturing Systems

This book, as a Special Issue, is a collection of some of the latest advancements in designing and scheduling smart manufacturing systems. The smart manufacturing concept is undoubtedly considered a paradigm shift in manufacturing technology. This conception is part of the Industry 4.0 strategy, or equivalent national policies, and brings new challenges and opportunities for the companies that are facing tough global competition. Industry 4.0 should not only be perceived as one of many possible strategies for manufacturing companies, but also as an important practice within organizations. The main focus of Industry 4.0 implementation is to combine production, information technology, and the internet. The presented Special Issue consists of ten research papers presenting the latest works in the field. The papers include various topics, which can be divided into three categories—(i) designing and scheduling manufacturing systems (seven articles), (ii) machining process optimization (two articles), (iii) digital insurance platforms (one article). Most of the mentioned research problems are solved in these articles by using genetic algorithms, the harmony search algorithm, the hybrid bat algorithm, the combined whale optimization algorithm, and other optimization and decision-making methods. The above-mentioned groups of articles are briefly described in this order in this book

A permutation flowshop model with time-lags and waiting time preferences of the patients

The permutation flowshop is a widely applied scheduling model. In many real-world applications of this model, a minimum and maximum time-lag must be considered between consecutive operations. We can apply this model to healthcare systems in which the minimum time-lag could be the transfer times, while the maximum time-lag could refer to the number of hours patients must wait. We have modeled a MILP and a constraint programming model and solved them using CPLEX to find exact solutions. Solution times for both methods are presented. We proposed two metaheuristic algorithms based on genetic algorithm and solved and compared them with each other. A sensitivity of analysis of how a change in minimum and maximum time-lags can impact waiting time and Cmax of the patients is performed. Results suggest that constraint programming is a more efficient method to find exact solutions and changes in the values of minimum and maximum time-lags can impact waiting times of the patients and Cmax significantly

An intelligent manufacturing system for heat treatment scheduling

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.This research is focused on the integration problem of process planning and scheduling in steel heat treatment operations environment using artificial intelligent techniques that are capable of dealing with such problems. This work addresses the issues involved in developing a suitable methodology for scheduling heat treatment operations of steel. Several intelligent algorithms have been developed for these propose namely, Genetic Algorithm (GA), Sexual Genetic Algorithm (SGA), Genetic Algorithm with Chromosome differentiation (GACD), Age Genetic Algorithm (AGA), and Mimetic Genetic Algorithm (MGA). These algorithms have been employed to develop an efficient intelligent algorithm using Algorithm Portfolio methodology. After that all the algorithms have been tested on two types of scheduling benchmarks. To apply these algorithms on heat treatment scheduling, a furnace model is developed for optimisation proposes. Furthermore, a system that is capable of selecting the optimal heat treatment regime is developed so the required metal properties can be achieved with the least energy consumption and the shortest time using Neuro-Fuzzy (NF) and Particle Swarm Optimisation (PSO) methodologies. Based on this system, PSO is used to optimise the heat treatment process by selecting different heat treatment conditions. The selected conditions are evaluated so the best selection can be identified. This work addresses the issues involved in developing a suitable methodology for developing an NF system and PSO for mechanical properties of the steel. Using the optimisers, furnace model and heat treatment system model, the intelligent system model is developed and implemented successfully. The results of this system were exciting and the optimisers were working correctly

A general Framework for Utilizing Metaheuristic Optimization for Sustainable Unrelated Parallel Machine Scheduling: A concise overview

Sustainable development has emerged as a global priority, and industries are increasingly striving to align their operations with sustainable practices. Parallel machine scheduling (PMS) is a critical aspect of production planning that directly impacts resource utilization and operational efficiency. In this paper, we investigate the application of metaheuristic optimization algorithms to address the unrelated parallel machine scheduling problem (UPMSP) through the lens of sustainable development goals (SDGs). The primary objective of this study is to explore how metaheuristic optimization algorithms can contribute to achieving sustainable development goals in the context of UPMSP. We examine a range of metaheuristic algorithms, including genetic algorithms, particle swarm optimization, ant colony optimization, and more, and assess their effectiveness in optimizing the scheduling problem. The algorithms are evaluated based on their ability to improve resource utilization, minimize energy consumption, reduce environmental impact, and promote socially responsible production practices. To conduct a comprehensive analysis, we consider UPMSP instances that incorporate sustainability-related constraints and objectives

Integrated optimization of mixed-model assembly sequence planning and line balancing using Multi-objective Discrete Particle Swarm Optimization

Recently, interest in integrated assembly sequence planning (ASP) and assembly line balancing (ALB) began to pick up because of its numerous benefits, such as the larger search space that leads to better solution quality, reduced error rate in planning, and expedited product time-to-market. However, existing research is limited to the simple assembly problem that only runs one homogenous product. This paper therefore models and optimizes the integrated mixed-model ASP and ALB using Multi-objective Discrete Particle Swarm Optimization (MODPSO) concurrently. This is a new variant of the integrated assembly problem. The integrated mixed-model ASP and ALB is modeled using task-based joint precedence graph. In order to test the performance of MODPSO to optimize the integrated mixed-model ASP and ALB, an experiment using a set of 51 test problems with different difficulty levels was conducted. Besides that, MODPSO coefficient tuning was also conducted to identify the best setting so as to optimize the problem. The results from this experiment indicated that the MODPSO algorithm presents a significant improvement in term of solution quality toward Pareto optimal and demonstrates the ability to explore the extreme solutions in the mixed-model assembly optimization search space. The originality of this research is on the new variant of integrated ASP and ALB problem. This paper is the first published research to model and optimize the integrated ASP and ALB research for mixed-model assembly problem

An intelligent manufacturing system for heat treatment scheduling

This research is focused on the integration problem of process planning and scheduling in steel heat treatment operations environment using artificial intelligent techniques that are capable of dealing with such problems. This work addresses the issues involved in developing a suitable methodology for scheduling heat treatment operations of steel. Several intelligent algorithms have been developed for these propose namely, Genetic Algorithm (GA), Sexual Genetic Algorithm (SGA), Genetic Algorithm with Chromosome differentiation (GACD), Age Genetic Algorithm (AGA), and Mimetic Genetic Algorithm (MGA). These algorithms have been employed to develop an efficient intelligent algorithm using Algorithm Portfolio methodology. After that all the algorithms have been tested on two types of scheduling benchmarks. To apply these algorithms on heat treatment scheduling, a furnace model is developed for optimisation proposes. Furthermore, a system that is capable of selecting the optimal heat treatment regime is developed so the required metal properties can be achieved with the least energy consumption and the shortest time using Neuro-Fuzzy (NF) and Particle Swarm Optimisation (PSO) methodologies. Based on this system, PSO is used to optimise the heat treatment process by selecting different heat treatment conditions. The selected conditions are evaluated so the best selection can be identified. This work addresses the issues involved in developing a suitable methodology for developing an NF system and PSO for mechanical properties of the steel. Using the optimisers, furnace model and heat treatment system model, the intelligent system model is developed and implemented successfully. The results of this system were exciting and the optimisers were working correctly.EThOS - Electronic Theses Online ServiceGBUnited Kingdo

Theoretical and Computational Research in Various Scheduling Models

Nine manuscripts were published in this Special Issue on “Theoretical and Computational Research in Various Scheduling Models, 2021” of the MDPI Mathematics journal, covering a wide range of topics connected to the theory and applications of various scheduling models and their extensions/generalizations. These topics include a road network maintenance project, cost reduction of the subcontracted resources, a variant of the relocation problem, a network of activities with generally distributed durations through a Markov chain, idea on how to improve the return loading rate problem by integrating the sub-tour reversal approach with the method of the theory of constraints, an extended solution method for optimizing the bi-objective no-idle permutation flowshop scheduling problem, the burn-in (B/I) procedure, the Pareto-scheduling problem with two competing agents, and three preemptive Pareto-scheduling problems with two competing agents, among others. We hope that the book will be of interest to those working in the area of various scheduling problems and provide a bridge to facilitate the interaction between researchers and practitioners in scheduling questions. Although discrete mathematics is a common method to solve scheduling problems, the further development of this method is limited due to the lack of general principles, which poses a major challenge in this research field