Identification for Control of Variable Impedance Actuators

Development of Variable Impedance Actuators (VIA) is a recent evolution in robotics to face hallenges as adaptability to the environment, energy saving, safety and robustness. VIA allow to change the impedance of the limbs of a robot using physical elastic and dissipative elements rather than through traditional Impedance Control. This leads to the problem of controlling a VIA, one important aspect of this problem lies in the absence of sensors able to measure on-line the mechanical impedance of a system. This thesis deals with the problem of impedance parameters observation in a VIA robot. This in order to develop an instrument to be used in implementing real closed-loop control of impedance of a VIA. After an introduction to VIA and traditional impedance measurement techniques, we follow an innovative approach to derive an observer able to estimate in real-time the impedance of a VIA. In particular three observers are presented: a nonparametric stiffness observer, a parametric stiffness observer, and an impedance observer able to estimate either non-linear time-varying stiffness, as long as linear damping and inertia coefficients. Derivation of the algorithms is shown and both simulation and experimental results are presented to support the thesis

Non Invasive Measurement of Variable Mechanical Stiffness of Robots and Humans: an Exact Linearized Observer Approach.

The present thesis focused on the problem of observing the stiffness of Variable Stiffness Mechanical Stiffness, whose measure is impossible. Stiffness is in fact a derived quantity and no sensors exist for its direct measure. The main idea for solving such a problem, is designing a non linear observer with linear error dynamics. In the present we tackle the problem of extending such class of observer to locally unobsrvable systems, since our target systems succumb to unobservability conditions. We prove the strength of the method both through numerical and experimental analysis, the former on a simple single spring-damping-mass mechanical system, the latter on a Variable Stiffness Actuator (VSA)

Естимација крутости и адаптивно управљање код попустљивих робота

Although there has been an astonishing increase in the development of nature- inspired robots equipped with compliant features,i.e.soft robots, their full potential has not been exploited yet. One aspect is that the soft robotics research has mainly focused on their position control only, whilest iffness is managed in open loop. Moreover, due to the difficulties of achieving consistent production of the actuation systems for soft articulated robots and the time-varyingnatureoftheirinternalflexibleelements,whicharesubjecttoplasticdeformation overtime,itiscurrentlyachallengetopreciselydeterminethejointstiffness. . In this regard, the thesis puts an emphasis on stiffness estimation and adaptive control for soft articulated robots driven by antagonistic Variable Stiffness Actuators (VSAs) with the aim to impose the desired dynamics of both position and stiffness, which would finally contribute to the overall safety and improved performance of a soft robot. By building upon Unknown Input Observer (UIO) theory, invasive and non-invasive solutions for estimation of stiffness in pneumatic and electro-mechanical actuators are proposed and in the latter case also experimentally validated. Beyond the linearity and scalability advantage, the approaches have an appealing feature that torque and velocity sensors are not needed. Once the stiffness is determined, innovative control approaches are introduced for soft articulated robots comprising an adaptive compensator and a dynamic decoupler. The solutions are able to cope with uncertainties of the robot dynamic model and, when the desired stiffness is constant or slowly-varying, also of the pneumatic actuator. Their verification is performed via simulations and then the pneumatic one is successfully tested on an experimental setup. Finally, the thesis shows via extensive simulations the effectiveness of adaptive technique ap- plied to soft-bodied robots, previously deriving the sufficient and necessary conditions for the controller convergence.Iako se danas izuzetno intenzivno radi na razvoju robota inspirisanih prirodom koje odlikuje elastična struktura, njihov puni potencijal jox uvek nije iskorišćen. Sa jedne strane, istraživanja u oblasti popustljivih robota su uglavnom fokusirana samo na upravljanje njihovom pozicijom, dok se krutost reguliše u otvorenoj sprezi. Pored toga, zbog poteškoća u postiznju konzistentne proizvodnje aktuatora i promenljive prirode njihovih elastičnih elemenata, koji su vremenom podlo_ni plastičnoj deformaciji, trenutno je izazov precizno odrediti krutost zglobova robota. U cilju doprinosa poboljšanja_u performansi i bezbednosti rada popustivih robota, teza prikazuje doprinos proceni krutosti i adaptivnog simultanog upravljanja pozicijom i krutosti antagonističkih aktuatora promenljive krutosti (VSA). Oslanjajući se na teoriju opservera nepoznatih ulaza (UIO), predložena su invazivna i neinvazivna rešenja za procenu krutosti u pneumatskim i elektromehaničkim aktuatorima i eksperimentalno verifikovana u slučaju druge grupe aktuatora. Pored linearnosti i skalabilnosti, ovi pristupi imaju privlaqnu osobinu da senzori momenta i brzine nisu potrebni. Teza predla_e inovativne sisteme upravljanja koji poseduju adaptivni kompenzator i dinamički dekupler. Predložene metode upravljanja demonstriraju mogućnost da kompenzuju nesigurnosti dinamičkog modela robota bez obzira da li je on pogođen električnim ili pneumatskim aktuatorima. Nakon simulacija, razvijeno upravljanje je verifikovano i na pneumatskom robotu. Na kraju teze, obimne simulacije pokazuju efikasnost adaptivne tehnike kada se primeni na robote sa fleksibilnim linkovima, prethodno izvodeći dovoljne i potrebne uslove za konvergenciju kontrolera

NOVEL BIO-AWARE TECHNOLOGIES AND ALGORITHMS FOR HANDS AND HAPTICS

This thesis focuses on novel algorithms and interfaces, arising from inspection and comprehension of the human nature. In the first part I deal with new mechanical designs and concepts for building and controlling robotic hands. In particular I show how the sensorimotor synergies of the human hand can be useful not only for controlling but also for building robotic hands, suggesting novel design paradigms. Despite the synergy model is useful for designing and controlling robotic hands, it is incomplete to explain the hand behavior during grasp (both for humans and robots). To solve this problem, it is needed to consider compliant articulations introducing the "soft synergies" concept. Consequently, the compliance and the soft synergies lead to the concepts of muscle and mechanical impedance. Thus, in the second part of this thesis I present an observer for estimating the time varying mechanical impedance of a Variable Stiffness Actuator (VSA), i.e. a novel kind of actuator whose performances and capabilities are very close to the human muscles. Another important feature, both for human and robotic hands, is the sense of touch. Indeed in the third and last part of this thesis, I deal with the haptics and haptic interfaces. I show two new haptic devices with their applications on humans. Moreover, I present a tactile sensing algorithm toolbox for computing the contact point of a robotic fingertip interacting with an object

Soft Robotics: Design for Simplicity, Performance, and Robustness of Robots for Interaction with Humans.

This thesis deals with the design possibilities concerning the next generation of advanced Robots. Aim of the work is to study, analyse and realise artificial systems that are essentially simple, performing and robust and can live and coexist with humans. The main design guideline followed in doing so is the Soft Robotics Approach, that implies the design of systems with intrinsic mechanical compliance in their architecture. The first part of the thesis addresses design of new soft robotics actuators, or robotic muscles. At the beginning are provided information about what a robotic muscle is and what is needed to realise it. A possible classification of these systems is analysed and some criteria useful for their comparison are explained. After, a set of functional specifications and parameters is identified and defined, to characterise a specific subset of this kind of actuators, called Variable Stiffness Actuators. The selected parameters converge in a data-sheet that easily defines performance and abilities of the robotic system. A complete strategy for the design and realisation of this kind of system is provided, which takes into account their me- chanical morphology and architecture. As consequence of this, some new actuators are developed, validated and employed in the execution of complex experimental tasks. In particular the actuator VSA-Cube and its add-on, a Variable Damper, are developed as the main com- ponents of a robotics low-cost platform, called VSA-CubeBot, that v can be used as an exploratory platform for multi degrees of freedom experiments. Experimental validations and mathematical models of the system employed in multi degrees of freedom tasks (bimanual as- sembly and drawing on an uneven surface), are reported. The second part of the thesis is about the design of multi fingered hands for robots. In this part of the work the Pisa-IIT SoftHand is introduced. It is a novel robot hand prototype designed with the purpose of being as easily usable, robust and simple as an industrial gripper, while exhibiting a level of grasping versatility and an aspect comparable to that of the human hand. In the thesis the main theo- retical tool used to enable such simplification, i.e. the neuroscience– based notion of soft synergies, are briefly reviewed. The approach proposed rests on ideas coming from underactuated hand design. A synthesis method to realize a desired set of soft synergies through the principled design of adaptive underactuated mechanisms, which is called the method of adaptive synergies, is discussed. This ap- proach leads to the design of hands accommodating in principle an arbitrary number of soft synergies, as demonstrated in grasping and manipulation simulations and experiments with a prototype. As a particular instance of application of the method of adaptive syner- gies, the Pisa–IIT SoftHand is then described in detail. The design and implementation of the prototype hand are shown and its effec- tiveness demonstrated through grasping experiments. Finally, control of the Pisa/IIT Hand is considered. Few different control strategies are adopted, including an experimental setup with the use of surface Electromyographic signals

Robot Manipulators

Robot manipulators are developing more in the direction of industrial robots than of human workers. Recently, the applications of robot manipulators are spreading their focus, for example Da Vinci as a medical robot, ASIMO as a humanoid robot and so on. There are many research topics within the field of robot manipulators, e.g. motion planning, cooperation with a human, and fusion with external sensors like vision, haptic and force, etc. Moreover, these include both technical problems in the industry and theoretical problems in the academic fields. This book is a collection of papers presenting the latest research issues from around the world

Models, algorithms and architectures for cooperative manipulation with aerial and ground robots

Les dernières années ont vu le développement de recherches portant sur l'interaction physique entre les robots aériens et leur environnement, accompagné de l'apparition de nombreux nouveaux systèmes mécaniques et approches de régulation. La communauté centrée autour de la robotique aérienne observe actuellement un déplacement de paradigmes des approches classiques de guidage, de navigation et de régulation vers des tâches moins triviales, telle le développement de l'interaction physique entre robots aériens et leur environnement. Ceci correspond à une extension des tâches dites de manipulation, du sol vers les airs. Cette thèse contribue au domaine de la manipulation aérienne en proposant un nouveau concept appelé MAGMaS, pour " Multiple Aerial Ground Manipulator System ". Les motivations qui ont conduites à l'association de manipulateurs terrestres et aériens pour effectuer des tâches de manipulation coopérative, résident dans une volonté d'exploiter leurs particularités respectives. Les manipulateurs terrestres apportant leur importante force et les manipulateurs aériens apportant leur vaste espace de travail. La première contribution de cette thèse présente une modélisation rigoureuse des MAGMaS. Les propriétés du système ainsi que ses possibles extensions sont discutées. Les méthodes de planning, d'estimation et de régulation nécessaire à l'exploitation des MAGMaS pour des tâches de manipulation collaborative sont dérivées. Ce travail propose d'exploiter les redondances des MAGMaS grâce à un algorithme optimal d'allocation de forces entre les manipulateurs. De plus, une méthode générale d'estimation de forces pour robots aériens est introduite. Toutes les techniques et les algorithmes présentés dans cette thèse sont intégrés dans une architecture globale, utilisée à la fois pour la simulation et la validation expérimentale. Cette architecture est en outre augmentée par l'addition d'une structure de télé-présence, afin de permettre l'opération à distances des MAGMaS. L'architecture générale est validée par une démonstration de levage de barre, qui est une application représentative des potentiels usages des MAGMaS. Une autre contribution relative au développement des MAGMaS consiste en une étude exploratoire de la flexibilité dans les objets manipulés par un MAGMaS. Un modèle du phénomène vibratoire est dérivé afin de mettre en exergue ses propriétés en termes de contrôle. La dernière contribution de cette thèse consiste en une étude exploratoire sur l'usage des actionneurs à raideur variable dans les robots aériens, dotant ces systèmes d'une compliance mécanique intrinsèque et de capacité de stockage d'énergie. Les fondements théoriques sont associés à la synthèse d'un contrôleur non-linéaire. L'approche proposée est validée par le biais d'expériences reposant sur l'intégration d'un actionneur à raideur variable léger sur un robot aérien.In recent years, the subject of physical interaction for aerial robots has been a popular research area with many new mechanical designs and control approaches being proposed. The aerial robotics community is currently observing a paradigm shift from classic guidance, navigation, and control tasks towards more unusual tasks, for example requesting aerial robots to physically interact with the environment, thus extending the manipulation task from the ground into the air. This thesis contributes to the field of aerial manipulation by proposing a novel concept known has Multiple Aerial-Ground Manipulator System or MAGMaS, including what appears to be the first experimental demonstration of a MAGMaS and opening a new route of research. The motivation behind associating ground and aerial robots for cooperative manipulation is to leverage their respective particularities, ground robots bring strength while aerial robots widen the workspace of the system. The first contribution of this work introduces a meticulous system model for MAGMaS. The system model's properties and potential extensions are discussed in this work. The planning, estimation and control methods which are necessary to exploit MAGMaS in a cooperative manipulation tasks are derived. This works proposes an optimal control allocation scheme to exploit the MAGMaS redundancies and a general model-based force estimation method is presented. All of the proposed techniques reported in this thesis are integrated in a global architecture used for simulations and experimental validation. This architecture is extended by the addition of a tele-presence framework to allow remote operations of MAGMaS. The global architecture is validated by robust demonstrations of bar lifting, an application that gives an outlook of the prospective use of the proposed concept of MAGMaS. Another contribution in the development of MAGMaS consists of an exploratory study on the flexibility of manipulated loads. A vibration model is derived and exploited to showcase vibration properties in terms of control. The last contribution of this thesis consists of an exploratory study on the use of elastic joints in aerial robots, endowing these systems with mechanical compliance and energy storage capabilities. Theoretical groundings are associated with a nonlinear controller synthesis. The proposed approach is validated by experimental work which relies on the integration of a lightweight variable stiffness actuator on an aerial robot

Joint Dynamics and Adaptive Feedforward Control of Lightweight Industrial Robots

The use of lightweight strain-wave transmissions in collaborative industrial robots leads to structural compliance and a complex nonlinear behavior of the robot joints. Furthermore, wear and temperature changes lead to variations in the joint dynamics behavior over time. The immediate negative consequences are related to the performance of motion and force control, safety, and lead-through programming.This thesis introduces and investigates new methods to further increase the performance of collaborative industrial robots subject to complex nonlinear and time-varying joint dynamics behavior. Within this context, the techniques of mathematical modeling, system identification, and adaptive estimation and control are applied. The methods are experimentally validated using the collaborative industrial robots by Universal Robots.Mathematically, the robot and joint dynamics are considered as two coupled subsystems. The robot dynamics are derived and linearly parametrized to facilitate identification of the inertial parameters. Calibrating these parameters leads to improvements in torque prediction accuracy of 16.5 %-28.5 % depending on the motion.The joint dynamics are thoroughly analyzed and characterized. Based on a series of experiments, a comprehensive model of the robot joint is established taking into account the complex nonlinear dynamics of the strain-wave transmission, that is the nonlinear compliance, hysteresis, kinematic error, and friction. The steady-state friction is considered to depend on angular velocity, load torque, and temperature. The dynamic friction characteristics are described by an Extended Generalized Maxwell-Slip (E-GMS) model which describes in a combined framework; hysteresis characteristics that depend on angular position and Coulomb friction that depend on load torque. E-GMS model-based feedforward control improves the torque prediction accuracy by a factor 2.1 and improve the tracking error by a factor 1.5.An E-GMS model-based adaptive feedforward controller is developed to address the issue of friction changing with wear and temperature. The adaptive control strategy leads to improvements in torque prediction of 84 % and tracking error of 20 %