Robotic Manufacturing System for Unattended Machining and Inspection of Graphite Bipolar Flow Field Plates for Proton Exchange Membrane Fuel Cells

A single robot-based manufacturing system for unattended machining and inspection of graphite bipolar flow field plates for proton exchange membrane fuel cells is designed and integrated for demonstration and validation. Unlike most robotic manufacturing systems where an industrial robot is used for tending an automated tool such as a computer numerical control machine, in the present system the industrial robot performs all manufacturing operations, including machining the flow fields on both sides of the plates, changing the tools, handling the plates, vacuuming the plates and the workholding device of graphite dust, flipping the plates, air blowing them and performing machine vision inspection for quality control. The toolpath for robotic machining the flow fields and the manifolds are generated offline using Roboguide simulation software. The manufacturing system uses an integrated machine vision inspection process as a diagnostic tool for in-line checking the presence of machined features and in-line verification of feature dimensions. Besides the considerably lower capital cost compared to other automated manufacturing systems resulted from the elimination of the automated machine tool, the proposed robotic cell has the advantage of better managing the abrasive graphite dust resulted in the manufacturing process. The limitations of the proposed robotic cell are assessed and recommendations for further development are considered. The manufacturing system is demonstrated as part of a larger endeavour of bringing to readiness advanced manufacturing technologies for renewable energy devices and responds the high priority needs identified by the U.S. Department of Energy for fuel cells manufacturing research and development

Goods and services tax (GST) on construction capital cost and housing property price

Good and Service Tax (GST) an indirect broad-based conswnpti.on tax. Following with the implementation of GST in Malaysia on 1st April 2015, it is suspected that the construction capital cost and housing property price will increase accordingly. This study is aim to review the GST effect associated on construction capital cost and it influences towards housing developer and housing property price. Additionally, this study highlights what was the developer point of view on the GST given to them and also the housing price further proposes initiatives to the housing developers. Argument of GST effect is useful for the public administrators so that to re-consider the rate of GST and also beneficial to the construction parties to account with the GST implementation. As conclusion, this study review that GST do give an impact towards the construction capital cost, housing developer and housing property price in terms of knock-on effect

Effect of PAO-based γ-Fe2O3 and surfactant concentration on viscosity characteristic

This is a preliminary study on the viscosity characteristics of polyalphaolefin (PAO)- based γ-Fe2O3 under zero magnetic fields. By varying the concentration of magnetic nanoparticles (MNPs), PAO-based γ-Fe2O3 with different concentrations were synthesized by co-precipitation method. The effect of this factor on the viscosity characteristic of γ-Fe2O3 (< 30 nm) was investigated on the basic of a series of rheological measurement. The use of oleic acid (OA) as a coating agent and surfactant was also investigated by varying its concentration. The results show the concentration of MNPs and the amount of OA has obvious effect on viscosity characteristics of PAO-based γ-Fe2O3. In the case of comparison between the concentrations of MNPs, higher concentration of MNPs increased the viscosity of the PAO-based γ-Fe2O3 and exhibit nearly Newtonian behavior. The large amount of OA also exhibits the increment on viscosity characteristic of MNPs. The experimental data were compared with the Bingham and Casson model and the results revealed that the rheology of the polyalphaolefin (PAO)-based γ-Fe2O3 fitted the Casson model better

Goods and services tax (GST) on construction capital cost and housing property price

Good and Service Tax (GST) an indirect broad-based conswnpti.on tax. Following with the implementation of GST in Malaysia on 1st April 2015, it is suspected that the construction capital cost and housing property price will increase accordingly. This study is aim to review the GST effect associated on construction capital cost and it influences towards housing developer and housing property price. Additionally, this study highlights what was the developer point of view on the GST given to them and also the housing price further proposes initiatives to the housing developers. Argument of GST effect is useful for the public administrators so that to re-consider the rate of GST and also beneficial to the construction parties to account with the GST implementation. As conclusion, this study review that GST do give an impact towards the construction capital cost, housing developer and housing property price in terms of knock-on effect

Model-based observer proposal for surface roughness monitoring

Comunicación presentada a MESIC 2019 8th Manufacturing Engineering Society International Conference (Madrid, 19-21 de Junio de 2019)In the literature, many different machining monitoring systems for surface roughness and tool condition have been proposed and validated experimentally. However, these approaches commonly require costly equipment and experimentation. In this paper, we propose an alternative monitoring system for surface roughness based on a model-based observer considering simple relationships between tool wear, power consumption and surface roughness. The system estimates the surface roughness according to simple models and updates the estimation fusing the information from quality inspection and power consumption. This monitoring strategy is aligned with the industry 4.0 practices and promotes the fusion of data at different shop-floor levels

Micro-manufacturing : research, technology outcomes and development issues

Besides continuing effort in developing MEMS-based manufacturing techniques, latest effort in Micro-manufacturing is also in Non-MEMS-based manufacturing. Research and technological development (RTD) in this field is encouraged by the increased demand on micro-components as well as promised development in the scaling down of the traditional macro-manufacturing processes for micro-length-scale manufacturing. This paper highlights some EU funded research activities in micro/nano-manufacturing, and gives examples of the latest development in micro-manufacturing methods/techniques, process chains, hybrid-processes, manufacturing equipment and supporting technologies/device, etc., which is followed by a summary of the achievements of the EU MASMICRO project. Finally, concluding remarks are given, which raise several issues concerning further development in micro-manufacturing

Latest Developments in Industrial Hybrid Machine Tools that Combine Additive and Subtractive Operations

Hybrid machine tools combining additive and subtractive processes have arisen as a solution to increasing manufacture requirements, boosting the potentials of both technologies, while compensating and minimizing their limitations. Nevertheless, the idea of hybrid machines is relatively new and there is a notable lack of knowledge about the implications arisen from their in-practice use. Therefore, the main goal of the present paper is to fill the existing gap, giving an insight into the current advancements and pending tasks of hybrid machines both from an academic and industrial perspective. To that end, the technical-economical potentials and challenges emerging from their use are identified and critically discussed. In addition, the current situation and future perspectives of hybrid machines from the point of view of process planning, monitoring, and inspection are analyzed. On the one hand, it is found that hybrid machines enable a more efficient use of the resources available, as well as the production of previously unattainable complex parts. On the other hand, it is concluded that there are still some technological challenges derived from the interaction of additive and subtractive processes to be overcome (e.g., process planning, decision planning, use of cutting fluids, and need for a post-processing) before a full implantation of hybrid machines is fulfilledSpecial thanks are addressed to the Industry and Competitiveness Spanish Ministry for the support on the DPI2016-79889-R INTEGRADDI project and to the PARADDISE project H2020-IND-CE-2016-17/H2020-FOF-2016 of the European Union's Horizon 2020 research and innovation program

Generative feature-based design-by-constraints as a means of integration within the manufacturing industry

The article examines the development of computer aids within manufacturing industry and proposes an alternative approach to the way we design and the designer's role within manufacturing. A feature-based generative design-by-constraints approach is applied, which requires the designer to specify solutions in terms of manufacturing data, which is captured by means of an interactive simulation of machining processes, in which the constraints of equipment, materials and tools are displayed to the designer. The effect of this approach on the integration of all areas within a manufacturing environment is explored, as is the simultaneous design nature of this approach

Predictive Maintenance on the Machining Process and Machine Tool

This paper presents the process required to implement a data driven Predictive Maintenance (PdM) not only in the machine decision making, but also in data acquisition and processing. A short review of the different approaches and techniques in maintenance is given. The main contribution of this paper is a solution for the predictive maintenance problem in a real machining process. Several steps are needed to reach the solution, which are carefully explained. The obtained results show that the Preventive Maintenance (PM), which was carried out in a real machining process, could be changed into a PdM approach. A decision making application was developed to provide a visual analysis of the Remaining Useful Life (RUL) of the machining tool. This work is a proof of concept of the methodology presented in one process, but replicable for most of the process for serial productions of pieces

Surface profile prediction and analysis applied to turning process

An approach for the prediction of surface profile in turning process using Radial Basis Function (RBF) neural networks is presented. The input parameters of the RBF networks are cutting speed, depth of cut and feed rate. The output parameters are Fast Fourier Transform (FFT) vector of surface profile for the prediction of surface profile. The RBF networks are trained with adaptive optimal training parameters related to cutting parameters and predict surface profile using the corresponding optimal network topology for each new cutting condition. A very good performance of surface profile prediction, in terms of agreement with experimental data, was achieved with high accuracy, low cost and high speed. It is found that the RBF networks have the advantage over Back Propagation (BP) neural networks. Furthermore, a new group of training and testing data were also used to analyse the influence of tool wear and chip formation on prediction accuracy using RBF neural networks