Decentralized Fault Diagnosis and Prognosis Scheme for Interconnected Nonlinear Discrete-Time Systems

This paper deals with the design of a decentralized fault diagnosis and prognosis scheme for interconnected nonlinear discrete-time systems which are modelled as the interconnection of several subsystems. For each subsystem, a local fault detector (LFD) is designed based on the dynamic model of the local subsystem and the local states. Each LFD consists of an observer with an online neural network (NN)-based approximator. The online NN approximators only use local measurements as their inputs, and are always turned on and continuously learn the interconnection as well as possible fault function. A fault is detected by comparing the output of each online NN approximator with a predefined threshold instead of using the residual. Derivation of robust detection thresholds and fault detectability conditions are also included. Due to interconnected nature of the overall system, the effect of faults propagate to other subsystems, thus a fault might be detected in more than one subsystem. Upon detection, faults local to the subsystem and from other subsystems are isolated by using a central fault isolation unit which receives detection time information from all LFDs. The proposed scheme also provides the time-to-failure or remaining useful life information by using local measurements. Simulation results provide the effectiveness of the proposed decentralized fault detection scheme

Model based fault diagnosis and prognosis of nonlinear systems

Rapid technological advances have led to more and more complex industrial systems with significantly higher risk of failures. Therefore, in this dissertation, a model-based fault diagnosis and prognosis framework has been developed for fast and reliable detection of faults and prediction of failures in nonlinear systems. In the first paper, a unified model-based fault diagnosis scheme capable of detecting both additive system faults and multiplicative actuator faults, as well as approximating the fault dynamics, performing fault type determination and time-to-failure determination, is designed. Stability of the observer and online approximator is guaranteed via an adaptive update law. Since outliers can degrade the performance of fault diagnostics, the second paper introduces an online neural network (NN) based outlier identification and removal scheme which is then combined with a fault detection scheme to enhance its performance. Outliers are detected based on the estimation error and a novel tuning law prevents the NN weights from being affected by outliers. In the third paper, in contrast to papers I and II, fault diagnosis of large-scale interconnected systems is investigated. A decentralized fault prognosis scheme is developed for such systems by using a network of local fault detectors (LFD) where each LFD only requires the local measurements. The online approximators in each LFD learn the unknown interconnection functions and the fault dynamics. Derivation of robust detection thresholds and detectability conditions are also included. The fourth paper extends the decentralized fault detection from paper III and develops an accommodation scheme for nonlinear continuous-time systems. By using both detection and accommodation online approximators, the control inputs are adjusted in order to minimize the fault effects. Finally in the fifth paper, the model-based fault diagnosis of distributed parameter systems (DPS) with parabolic PDE representation in continuous-time is discussed where a PDE-based observer is designed to perform fault detection as well as estimating the unavailable system states. An adaptive online approximator is incorporated in the observer to identify unknown fault parameters. Adaptive update law guarantees the convergence of estimations and allows determination of remaining useful life --Abstract, page iv

Distributed fault diagnosis for process and sensor faults in a class of interconnected input-output nonlinear discrete-time systems

This paper presents a distributed fault diagnosis scheme able to deal with process and sensor faults in an integrated way for a class of interconnected input–output nonlinear uncertain discrete-time systems. A robust distributed fault detection scheme is designed, where each interconnected subsystem is monitored by its respective fault detection agent, and according to the decisions of these agents, further information regarding the type of the fault can be deduced. As it is shown, a process fault occurring in one subsystem can only be detected by its corresponding detection agent whereas a sensor fault in a subsystem can be detected by either its corresponding detection agent or the detection agent of another subsystem that is affected by the subsystem where the sensor fault occurred. This discriminating factor is exploited for the derivation of a high-level isolation scheme.Moreover, process and sensor fault detectability conditions characterising quantitatively the class of detectable faults are derived. Finally, a simulation example is used to illustrate the effectiveness of the proposed distributed fault detection scheme

Fault diagnosis for uncertain networked systems

Fault diagnosis has been at the forefront of technological developments for several decades. Recent advances in many engineering fields have led to the networked interconnection of various systems. The increased complexity of modern systems leads to a larger number of sources of uncertainty which must be taken into consideration and addressed properly in the design of monitoring and fault diagnosis architectures. This chapter reviews a model-based distributed fault diagnosis approach for uncertain nonlinear large-scale networked systems to specifically address: (a) the presence of measurement noise by devising a filtering scheme for dampening the effect of noise; (b) the modeling of uncertainty by developing an adaptive learning scheme; (c) the uncertainty issues emerging when considering networked systems such as the presence of delays and packet dropouts in the communication networks. The proposed architecture considers in an integrated way the various components of complex distributed systems such as the physical environment, the sensor level, the fault diagnosers, and the communication networks. Finally, some actions taken after the detection of a fault, such as the identification of the fault location and its magnitude or the learning of the fault function, are illustrated

A Lebesgue Sampling based Diagnosis and Prognosis Methodology with Application to Lithium-ion Batteries

Fault diagnosis and prognosis (FDP) plays an important role in the modern complex industrial systems to maintain their reliability, safety, and availability. Diagnosis aims to monitor the fault state of the component or the system in real-time. Prognosis refers to the generation of long-term predictions that describe the evolution of a fault and the estimation of the remaining useful life (RUL) of a failing component or subsystem. Traditional Riemann sampling-based FDP (RS-FDP) takes samples and executes algorithms in periodic time intervals and, in most cases, requires significant computational resources. This makes it difficult or even impossible to implement RS-FDP algorithms on hardware with very limited computational capabilities, such as embedded systems that are widely used in industries. To overcome this bottleneck, this proposal develops a novel Lebesgue sampling-based FDP (LS-FDP), in which FDP algorithms are implemented “as-neede”. Different from RS-FDP, LS-FDP divides the state axis by a number of predefined states (also called Lebesgue states). The computation of LS-based diagnosis is triggered only when the value of measurements changes from one Lebesgue state to another, or “event-triggered”. This method significantly reduces the computation demands by eliminating unnecessary computation. This LS-FDP design is generic and able to accommodate different algorithms, such as Kalman filter and its variations, particle filter, relevant vector machine, etc. This proposal first develops a particle filtering based LS-FDP for li-ion battery applications. To improve the accuracy and precision of the diagnosis and prognosis results, the parameters in the models are treated as time-varying ones and adjusted online by a recursive least square (RLS) method to accommodate the changing of dynamics, operation condition, and environment in the real cases. Uncertainty management is studied in LS-FDP to handle the uncertainties from inaccurate model structure and parameter, measurement noise, process noise, and unknown future loading. The extended Kalman filter implemented in the framework of LS-FDP yields a more efficient LS-EKF algorithm. The proposed method takes full advantage of EKF and Lebesgue sampling to alleviate computation requirements and make it possible to be deployed on most of the distributed FDP systems. All the proposed methods are verified by a study with the estimation of the state of health and RUL prediction of Lithium-ion batteries. The comparisons between traditional RS-FDP methods and LS-FDP show that LS-FDP has a much lower requirement on the computational resource. The proposed parameter adaptation and uncertainty management methods can produce more accurate and precise diagnostic and prognostic results. This research opens a new chapter for FDP method and make it easier to deploy FDP algorithms on the complicate systems build by embedded subsystem and micro-controllers with limited computational resources and communication band width

Failure Diagnosis and Prognosis of Safety Critical Systems: Applications in Aerospace Industries

Many safety-critical systems such as aircraft, space crafts, and large power plants are required to operate in a reliable and efficient working condition without any performance degradation. As a result, fault diagnosis and prognosis (FDP) is a research topic of great interest in these systems. FDP systems attempt to use historical and current data of a system, which are collected from various measurements to detect faults, diagnose the types of possible failures, predict and manage failures in advance. This thesis deals with FDP of safety-critical systems. For this purpose, two critical systems including a multifunctional spoiler (MFS) and hydro-control value system are considered, and some challenging issues from the FDP are investigated. This research work consists of three general directions, i.e., monitoring, failure diagnosis, and prognosis. The proposed FDP methods are based on data-driven and model-based approaches. The main aim of the data-driven methods is to utilize measurement data from the system and forecast the remaining useful life (RUL) of the faulty components accurately and efficiently. In this regard, two dierent methods are developed. A modular FDP method based on a divide and conquer strategy is presented for the MFS system. The modular structure contains three components:1) fault diagnosis unit, 2) failure parameter estimation unit and 3) RUL unit. The fault diagnosis unit identifies types of faults based on an integration of neural network (NN) method and discrete wavelet transform (DWT) technique. Failure parameter estimation unit observes the failure parameter via a distributed neural network. Afterward, the RUL of the system is predicted by an adaptive Bayesian method. In another work, an innovative data-driven FDP method is developed for hydro-control valve systems. The idea is to use redundancy in multi-sensor data information and enhance the performance of the FDP system. Therefore, a combination of a feature selection method and support vector machine (SVM) method is applied to select proper sensors for monitoring of the hydro-valve system and isolate types of fault. Then, adaptive neuro-fuzzy inference systems (ANFIS) method is used to estimate the failure path. Similarly, an online Bayesian algorithm is implemented for forecasting RUL. Model-based methods employ high-delity physics-based model of a system for prognosis task. In this thesis, a novel model-based approach based on an integrated extended Kalman lter (EKF) and Bayesian method is introduced for the MFS system. To monitor the MFS system, a residual estimation method using EKF is performed to capture the progress of the failure. Later, a transformation is utilized to obtain a new measure to estimate the degradation path (DP). Moreover, the recursive Bayesian algorithm is invoked to predict the RUL. Finally, relative accuracy (RA) measure is utilized to assess the performance of the proposed methods