A novel wireless low-cost inclinometer made from combining the measurements of multiple MEMS gyroscopes and accelerometers

Structural damage detection using inclinometers is getting wide attention from researchers. However, the high price of inclinometers limits this system to unique structures with a relatively high structural health monitoring (SHM) budget. This paper presents a novel low-cost inclinometer, the low-cost adaptable reliable angle-meter (LARA), which combines five gyroscopes and five accelerometers to measure inclination. LARA incorporates Internet of Things (IoT)-based microcontroller technology enabling wireless data streaming and free commercial software for data acquisition. This paper investigates the accuracy, resolution, Allan variance and standard deviation of LARA produced with a different number of combined circuits, including an accelerometer and a gyroscope. To validate the accuracy and resolution of the developed device, its results are compared with those obtained by numerical slope calculations and a commercial inclinometer (HI-INC) in laboratory conditions. The results of a load test experiment on a simple beam model show the high accuracy of LARA (0.003 degrees). The affordability and high accuracy of LARA make it applicable for structural damage detection on bridges using inclinometers.The authors are indebted to the Spanish Ministry of Economy and Competitiveness for the funding provided through the research project BIA2017-86811-C2-1-R directed by José Turmo and BIA2017-86811-C2-2-R. All these projects are funded with FEDER funds. The authors are also indebted to the Secretaria d’ Universitats i Recerca de la Generalitat de Catalunya, Catalunya, Spain for the funding provided through Agaur (2017 SGR 1482). It is also to be noted that funding for this research has been provided for Seyedmilad Komarizadehasl by Spanish Agencia Estatal de Investigación del Ministerio de Ciencia Innovación y Universidades grant and the Fondo Social Europeo grant (PRE2018-083238).Peer ReviewedPostprint (published version

A novel low-cost inclinometer sensor based on fusion technology for structural health monitoring applications

The fundamental purpose of structural health monitoring (SHM) is to examine the accuracy of the structural health state and predict its future strength. Lately, researchers have been paying close attention to the structural damage detection process employing inclinometers. However, this technique can only be used with unique structures with a sizable Structural Health Monitoring (SHM) budget due to the high cost of inclinometers. Therefore, the use of low-cost sensors by implementing various techniques to improve their accuracy compared to high-cost precision sensors has attracted much attention for structural assessment. This paper introduces a novel, low-cost inclinometer that measures inclination by fusion technology combining gyroscopes and accelerometers. The microcontroller technology used in this gadget is an open-source Internet of Things (IoT) based platform, allowing for wireless data streaming and free commercial software for data collecting. Not only are the coding and placement issues of these sensors thoroughly explained, but detailed answers to the problems mentioned above are also provided, as well as an efficient way to assemble and prepare the sensors.Postprint (published version

Using Low-cost IoT-based inclinometers for damage detection of a Bridge model

Nowadays, researchers are paying close attention to using inclinometers for Structural Health Monitoring (SHM) applications. Moreover, the applications based on using inclinometers can detect the magnitude and location of bridge pathologies. However, as these applications are based on expensive commercial inclinometers, their use is typically exclusive to the SHM of structures with a high monitoring budget. There is a gap in the literature with the development and validation of low-cost accurate angular-meters for decreasing the monitoring cost of inclinometer-based damage detection applications. This work aims to develop low-cost IoT-based inclinometers for detecting damage in bridge structures. The Low-cost Adaptable Reliable Angle-meter (LARA) is a novel inclinometer that accurately measures an induced inclination by combining the measurements of five gyroscopes and five accelerometers. The accuracy, resolution, Allan variance, and standard deviation of LARA are examined through laboratory experiments and are compared with those obtained by numerical slope calculations and a commercial inclinometer (HI-INC). For further experimental validation, a robotic vehicle model is designed and developed to simulate a moving load over a bridge model. The vehicle model integrates IoT technology and can be utilized in different damage detection experiments. The outcomes of a load test experiment using a simple beam model demonstrate the high accuracy (0.003 degrees) of LARA measurements. LARA may be used for structural damage identification and location in bridges utilizing inclinometers because of its low cost and high accuracy

Development of low-cost sensors for structural health monitoring applications

(English) There is increasing interest in developing low-cost sensors for economical structural health monitoring of civil engineering infrastructures. In addition to their price, they have the additional benefit of being easily connected to low-cost microcontrollers such as Arduino. A reliable data acquisition system based on Arduino technology can further lower the cost of data collection and monitoring, enabling long-term monitoring at an affordable cost. This thesis proposes the following four high-precision low-cost monitoring systems.Firstly, to correctly measure structural responses, a Cost Hyper-Efficient Arduino Product (CHEAP) has been developed. CHEAP is a system made up of five synchronized accelerometers connected to an Arduino microcontroller that works as a data collecting device. CHEAP is a uniaxial MEMS accelerometer with a sampling frequency of 85 Hz. To validate its performance, laboratory experiments were carried out and the results were compared with those of two high-precision accelerometers (PCB393A03 and PCB 356B18).Secondly, a unique low-cost inclinometer is presented, the Low-cost Adaptable Reliable Angle-meter (LARA), which measures inclination through the fusion of different sensors: five gyroscopes and five accelerometers. LARA combines a microcontroller based on Internet of Things technology (NODEMCU), allows wireless data transmission, and free commercial software for data collection (SerialPlot). To confirm the precision and resolution of this device, its measurements under laboratory conditions were compared with the theoretical ones and with those of a commercial inclinometer (HI-INC). Laboratory results of a load test on a beam demonstrate LARA's remarkable accuracy. It is concluded that the accuracy of LARA is sufficient for its application in detecting bridge damage.Thirdly, the effect of combining similar range sensors to investigate the increase of the accuracy and mitigation of the ambiental noises, is also elucidated. To investigate the sensor combination theory, a measuring equipment composed of 75 contactless ranging sensors controlled by only two microcontrollers (Arduinos), was built. The 75 sensors are 25 HC-SR04 (analog), 25 VL53L0X (digital), and 25 VL53L1X. (digital). In addition, the impact of various environmental conditions on the standard deviation, distribution functions, and error level of these sensors (HC-SR04, VL53L0X, and VL53L1X) is determined.Finally, a novel remote versatile data acquisition system is presented that allows the recording of time with microsecond resolution for the subsequent synchronization of the acquired data of the wireless sensors located at various points of a structure. This functionality is what would allow its application to static or quasi-static load tests or to the modal analysis of structures. The system developed has a noise density of 51 g/Hz and a sampling frequency of 333 Hz. This device was used to identify the eigenfrequencies and modal analysis of several structures (polvorín footbridges in Barcelona and Andoain Bridge, Donostia-San Sebastian). The comparison of the modal analysis of the Andoain Bridge using the acquired data of the developed accelerometer and data acquisition equipment with those of commercial accelerometers (PCB 607A61) were satisfactory.The low-cost accelerometer, inclinometer and data acquisition system developed and validated in this thesis can make SHM and infrastructure damage detection a reality at low cost, long term and remotely.(Español) Cada vez hay más interés en desarrollar sensores baratos para conocer de manera económica el estado de las infraestructuras civiles. Además de su precio, estos sensores tienen la ventaja añadida de poder conectarse fácilmente a microcontroladores de bajo coste como Arduino. Un sistema fiable de adquisición de datos basado en la tecnología Arduino puede disminuir aún más el coste de la recogida de datos y la monitorización, lo que permitiría una monitorización a largo plazo a un coste asequible. Esta tesis propone los cuatro siguientes sistemas de monitorización de alta precisión y bajo coste.En primer lugar, para medir correctamente las respuestas estructurales, se ha desarrollado el Cost Hyper-Efficient Arduino Product (CHEAP). CHEAP es un sistema compuesto por cinco acelerómetros sincronizados de bajo coste conectados a un microcontrolador Arduino que hace el papel de dispositivo de recogida de datos. CHEAP es un acelerómetro MEMS uniaxial con una frecuencia de muestreo de 85 Hz. Para validar su rendimiento, se efectuaron unos experimentos de laboratorio y sus resultados se compararon con los de dos acelerómetros de alta precisión (PCB393A03 y PCB 356B18). En segundo lugar, se presenta un inclinómetro de bajo coste, un Low-cost Adaptable Reliable Angle-meter (LARA), que mide la inclinación mediante la fusión de distintos sensores: cinco giroscopios y cinco acelerómetros. LARA combina un microcontrolador basado en la tecnología del Internet de las Cosas (NODEMCU), que permite la transmisión inalámbrica de datos, y un software comercial gratuito para la recogida de datos (SerialPlot). Para confirmar la precisión y resolución de este dispositivo, se compararon sus mediciones en condiciones de laboratorio con las teóricas y con las de un inclinómetro comercial (HI-INC). Los resultados de laboratorio de una prueba de carga en una viga demuestran la notable precisión de LARA. Se concluye que la precisión de LARA es suficiente para su aplicación en la detección de daños en puentes.En tercer lugar, también se dilucida el efecto de la combinación de sensores de rango similar para investigar el aumento de la precisión y la mitigación de los ruidos ambientales. Para investigar la teoría de la combinación de sensores, se construyó un equipo de medición compuesto por 75 sensores para la medición de distancias acoplados a dos microcontroladores de Arduino. Los 75 sensores son 25 HC-SR04 (analógicos), 25 VL53L0X (digitales) y 25 VL53L1X (digitales). Además, se determina el impacto de diversas condiciones ambientales en la desviación estándar, las funciones de distribución y el nivel de error de estos sensores.Por último, se presenta un novedoso y versátil sistema de adquisición de datos a distancia que permite el registro del tiempo con una resolución de microsegundos para la sincronización posterior de las lecturas de los sensores inalámbricos situados en diversos puntos de una estructura. Esta funcionalidad es lo que permitiría su aplicación a pruebas de carga estáticas o quasi-estaticas o al análisis modal de las estructuras. El sistema desarrollado tiene una densidad de ruido de 51 g/Hz y una frecuencia de muestreo de 333 Hz. Este dispositivo se utilizó para identificar las frecuencias propias y los modos de vibración de varias estructuras (pasarelas polvorín en Barcelona y Puente de Andoain, Donostia-San Sebastian). Los modos calculados en una de ellas, el Puente de Andoain, a partir de los datos obtenidos con el acelerómetro y sistema de adquisición de datos desarrollado se comparan satisfactoriamente con los de sensores comerciales (PCB 607A61). El acelerómetro, el inclinómetro y el sistema de adquisición de datos de bajo coste desarrollados y validados en esta tesis pueden hacer realidad la SHM y la detección de daños en infraestructuras a bajo coste, a largo plazo y de forma remota.Postprint (published version

Towards persistent structural health monitoring through sustainable wireless sensor networks

This paper documents the design, implementation and characterisation of a wireless sensor node (GENESI Node v1.0), applicable to long-term structural health monitoring. Presented is a three layer abstraction of the hardware platform; consisting of a Sensor Layer, a Main Layer and a Power Layer. Extended operational lifetime is one of the primary design goals, necessitating the inclusion of supplemental energy sources, energy awareness, and the implementation of optimal components (microcontroller(s), RF transceiver, etc.) to achieve lowest-possible power consumption, whilst ensuring that the functional requirements of the intended application area are satisfied. A novel Smart Power Unit has been developed; including intelligence, ambient available energy harvesting (EH), storage, electrochemical fuel cell integration, and recharging capability, which acts as the Power Layer for the node. The functional node has been prototyped, demonstrated and characterised in a variety of operational modes. It is demonstrable via simulation that, under normal operating conditions within a structural health monitoring application, the node may operate perpetually

Fiber optic sensors for industry and military applications

Fiber optic sensors (FOSs) have been widely used for measuring various physical and chemical measurands owing to their unique advantages over traditional sensors such as small size, high resolution, distributed sensing capabilities, and immunity to electromagnetic interference. This dissertation focuses on the development of robust FOSs with ultrahigh sensitivity and their applications in industry and military areas. Firstly, novel fiber-optic extrinsic Fabry-Perot interferometer (EFPI) inclinometers for one- and two-dimensional tilt measurements with 20 nrad resolution were demonstrated. Compared to in-line fiber optic inclinometers, an extrinsic sensing motif was used in our prototype inclinometer. The variations in tilt angle of the inclinometer was converted into the cavity length changes of the EFPI which can be accurately measured with high resolution. The developed fiber optic inclinometers showed high resolution and great temperature stability in both experiments and practical applications. Secondly, a smart helmet was developed with a single embedded fiber Bragg grating (FBG) sensor for real-time sensing of blunt-force impact events to helmets. The combination of the transient impact data from FBG and the analyses using machine-learning model provides accurate predictions of the magnitudes, the directions and the types of the impact events. The use of the developed smart helmet system can serve as an early-stage intervention strategy for mitigating and managing traumatic brain injuries within the Golden Hour --Abstract, page iv

State-of-the-Art Review of Railway Track Resilience Monitoring

In recent years, railway systems have played a significant role in transportation systems due to the demand increase in conveying both cargo and passengers. Due to the harsh environments and severe loading conditions, caused by the traffic growth, heavier axles and vehicles and increase in speed, railway tracks are at risk of degradation and failure. Condition monitoring has been widely used to support the health assessment of civil engineering structures and infrastructures. In this context, it was adopted as a powerful tool for an objective assessment of the railway track behaviour by enabling real-time data collection, inspection and detection of structural degradation. According to relevant literature, a number of sensors can be used to monitor track behaviour during the train passing under harsh environments. This paper presents a review of sensors used for structural monitoring of railway track infrastructure, as well as their application to sense the performance of different track components during extreme events. The insight into track monitoring for railways serving traffic with extreme features will not only improve the track inspection and damage detection but also enable a predictive track maintenance regime in order to assist the decision-making process towards more cost-effective management in the railway industry

Tracking bridge tilt behaviour using sensor fusion techniques

This is the final version. Available on open access from Springer via the DOI in this recordThe resilience of the built environment to extreme weather events is fundamental for the day-to-day operation of our transport network, with scour representing one of the biggest threats to bridges built over flowing water. Condition monitoring of the bridge using a structural health monitoring system enhances resilience by reducing the time needed to return the bridge to normal use by providing timely information on structural condition and safety. The work presented in this report discusses use of rotational measurements in structural health monitoring. Traditionally tiltmeters (which can be a form of DC accelerometer) are used to measure rotation but are known to be affected by dynamic movements, while gyroscopes react quickly to dynamic motion but drift over time. This review will introduce gyroscopes as a complementary sensor for accelerometer rotational measurements and use sensor fusion techniques to combine the measurements from both sensors to get an optimised rotational result. This method was trialled on a laboratory scaled model, before the system was installed on an in-service single-span skewed railway bridge. The rotational measurements were compared against rotation measurements obtained using a vision-based measurement system to confirm the validity of the results. An introduction to gyroscopes, field test measurement results with the sensors and their correlation with the vision-based measurement results are presented in this article.Engineering and Physical Sciences Research Council (EPSRC

Continuous Monitoring of Transmission Lines Sag through Angular Measurements Performed with Wireless Sensors

High voltage transmission lines are crucial infrastructure that are demanded to supply an increasing request of electric energy. In the design and operations stages, sag represents a key parameter which must respect specific constraints. Therefore, sag continuous monitoring is becoming essential to guarantee the correct functioning of the line and to optimize the current flow. Different solutions have been proposed in literature, but they are still lacking efficiency and reliability to be used during operations. In this work, a simple and efficient method, based on conductor parabolic approximation, is developed and used to compute the sag through the measurement of the conductor slope in proximity of the span extremities. The angular measurements are obtained using wireless sensors equipped with MEMS accelerometers developed by authors and employed for HVTL conductor vibration monitoring. The proposed method and its implementation in the monitoring system was tested in a laboratory environment on a real conductor. The values of sag at different tensile loads have been obtained and compared to the measured ones, with satisfactory results according to the accelerometer resolution. The solution developed therefore represents a complete and innovative tool to be adopted in the field to monitor, in real time, both the sag and the level of vibration due to the wind action, allowing to increase the performance reliability of HVTL

Probing Changes in Tilt Angle with 20 Nanoradian Resolution using an Extrinsic Fabry-Perot Interferometer-Based Optical Fiber Inclinometer

In this paper, we introduce and demonstrate a novel optical fiber extrinsic Fabry-Perot interferometer (EFPI) for tilt measurements with 20 nrad resolution. Compared with inline optical fiber inclinometers, an extrinsic sensing structure is used in the inclinometer reported herein. Our design greatly improves on the tilt angle resolution, the temperature stability, and the mechanical robustness of inclinometers with advanced designs. An EFPI cavity, which is formed between endfaces of a suspended rectangular mass block and a fixed optical fiber, is packaged inside a rectangular container box with an oscillation dampening mechanism. Importantly, the two reflectors of the EFPI sensor remain parallel while the cavity length of the EFPI sensor meters a change in tilt. According to the Fabry-Perot principle, the change in the cavity length can be determined, and the tilt angle of the inclinometer can be calculated. The sensor design and the measurement principle are discussed. An experiment based on measuring the tilt angle of a simply-supported 70-cm beam induced by a small load is presented to verify the resolution of our prototype inclinometer. The experimental results demonstrate significantly higher resolution (ca. 20 nrad) compared to commercial devices. The temperature cross-talk of the inclinometer was also investigated in a separate experiment and found to be 0.0041 µrad /°C. Our inclinometer was also employed for monitoring the daily periodic variations in the tilt angle of a windowsill in a cement building caused by local temperature changes during a five-day period. The multi-day study demonstrated excellent stability and practicability for the novel device. The significant inclinometer improvements in differential tilt angle resolution, temperature compensation, and mechanical robustness also provide unique opportunities for investigating spatial-temporal modulations of gravitational fields