Ecodesign of Batch Processes: Optimal Design Strategies for Economic and Ecological Bioprocesses

This work deals with the multicriteria cost-environment design of multiproduct batch plants, where the design variables are the equipment item sizes as well as the operating conditions. The case study is a multiproduct batch plant for the production of four recombinant proteins. Given the important combinatorial aspect of the problem, the approach used consists in coupling a stochastic algorithm, indeed a Genetic Algorithm (GA) with a Discrete Event Simulator (DES). To take into account the conflicting situations that may be encountered at the earliest stage of batch plant design, i.e. compromise situations between cost and environmental consideration, a Multicriteria Genetic Algorithm (MUGA) was developed with a Pareto optimal ranking method. The results show how the methodology can be used to find a range of trade-off solutions for optimizing batch plant design

Screening of energy efficient technologies for industrial buildings' retrofit

This chapter discusses screening of energy efficient technologies for industrial buildings' retrofit

Carbon capture from natural gas combined cycle power plants: Solvent performance comparison at an industrial scale

Natural gas is an important source of energy. This article addresses the problem of integrating an existing natural gas combined cycle (NGCC) power plant with a carbon capture process using various solvents. The power plant and capture process have mutual interactions in terms of the flue gas flow rate and composition vs. the extracted steam required for solvent regeneration. Therefore, evaluating solvent performance at a single (nominal) operating point is not indicative and solvent performance should be considered subject to the overall process operability and over a wide range of operating conditions. In the present research, a novel optimization framework was developed in which design and operation of the capture process are optimized simultaneously and their interactions with the upstream power plant are fully captured. The developed framework was applied for solvent comparison which demonstrated that GCCmax, a newly developed solvent, features superior performances compared to the monoethanolamine baseline solvent

Feasibility study of an Integrated Program for Aerospace-vehicle Design (IPAD) system. Volume 2: Characterization of the IPAD system, phase 1, task 1

The aircraft design process is discussed along with the degree of participation of the various engineering disciplines considered in this feasibility study

Multiobjective optimization for multiproduct batch plant design under economic and environmental considerations

This work deals with the multicriteria cost–environment design of multiproduct batch plants, where the design variables are the size of the equipment items as well as the operating conditions. The case study is a multiproduct batch plant for the production of four recombinant proteins. Given the important combinatorial aspect of the problem, the approach used consists in coupling a stochastic algorithm, indeed a genetic algorithm (GA) with a discrete-event simulator (DES). Another incentive to use this kind of optimization method is that, there is no easy way of calculating derivatives of the objective functions, which then discards gradient optimization methods. To take into account the conflicting situations that may be encountered at the earliest stage of batch plant design, i.e. compromise situations between cost and environmental consideration, a multiobjective genetic algorithm (MOGA) was developed with a Pareto optimal ranking method. The results show how the methodology can be used to find a range of trade-off solutions for optimizing batch plant design

Feasibility study of an Integrated Program for Aerospace vehicle Design (IPAD). Volume 1B: Concise review

Reports on the design process, support of the design process, IPAD System design catalog of IPAD technical program elements, IPAD System development and operation, and IPAD benefits and impact are concisely reviewed. The approach used to define the design is described. Major activities performed during the product development cycle are identified. The computer system requirements necessary to support the design process are given as computational requirements of the host system, technical program elements and system features. The IPAD computer system design is presented as concepts, a functional description and an organizational diagram of its major components. The cost and schedules and a three phase plan for IPAD implementation are presented. The benefits and impact of IPAD technology are discussed

A high level e-maintenance architecture to support on-site teams

Emergent architectures and paradigms targeting reconfigurable manufacturing systems increasingly rely on intelligent modules to maximize the robustness and responsiveness of modern installations. Although intelligent behaviour significantly minimizes the occurrence of faults and breakdowns it does not exclude them nor can prevent equipment’s normal wear. Adequate maintenance is fundamental to extend equipments’ life cycle. It is of major importance the ability of each intelligent device to take an active role in maintenance support. Further this paradigm shift towards “embedded intelligence”, supported by cross platform technologies, induces relevant organizational and functional changes on local maintenance teams. On the one hand, the possibility of outsourcing maintenance activities, with the warranty of a timely response, through the use of pervasive networking technologies and, on the other hand, the optimization of local maintenance staff are some examples of how IT is changing the scenario in maintenance. The concept of e-maintenance is, in this context, emerging as a new discipline with defined socio-economic challenges. This paper proposes a high level maintenance architecture supporting maintenance teams’ management and offering contextualized operational support. All the functionalities hosted by the architecture are offered to the remaining system as network services. Any intelligent module, implementing the services’ interface, can report diagnostic, prognostic and maintenance recommendations that enable the core of the platform to decide on the best course of action.manufacturing systems, platform technologies, maintenance

Identifying opportunities for developing CSP and PV-CSP hybrid projects under current tender conditions and market perspectives in MENA – benchmarking with PV-CCGT

Concentrating solar power (CSP) is one of the promising renewable energy technologies provided the fact that it is equipped with a cost-efficient storage system, thermal energy storage (TES). This solves the issue of intermittency of other renewable energy technologies and gives the advantage of achieving higher capacity factors and lower levelized costs of electricity (LCOE). This is the main reason why solar tower power plants (STPP) with molten salts and integrated TES are considered one of the most promising CSP technologies in the short term [1]. On the other hand, solar photovoltaic (PV) is a technology whose costs have been decreasing and are expected to continue doing so thus providing competitive LCOE values, but with relatively low capacity factors as electrical storage systems remain not cost-effective. Combining advantages and eliminating drawbacks of both technologies (CSP and PV), Hybridized PV-CSP power plants can be deemed as a competitive economic solution to offer firm output power when CSP is operated smartly so that its load is regulated in response to the PV output. Indeed previous works, have identified that it would allow achieving lower LCOEs than stand-alone CSP plants by means of allowing it to better utilize the solar field for storing energy during the daytime while PV is used [1]. On the fossil-based generation side, the gas turbine combined cycle (CCGT) occupies an outstanding position among power generation technologies. This is due to the fact that it is considered the most efficient fossil fuel-to-electricity converter, in addition to the maturity of such technology, high flexibility, and the generally low LCOE, which is largely dominated by fuel cost and varies depending on the natural gas price at a specific location. Obviously, the main drawback is the generated carbon emissions. In countries rich in natural gas resources and with vast potential for renewable energies implementation, such as the United Arab Emirates (UAE), abandoning a low LCOE technology with competitively low emissions – compared to coal or oil - and heading to costly pure renewable generation, seems like an aggressive plan. Therefore, hybridizing CCGT with renewable generation can be considered an attractive option for reducing emissions at reasonable costs. This is the case of the UAE with vast resources of both natural gas and solar energy. Previous work have shown the advantages of hybrid PV-CCGT and hybrid PV-CSP plants separately [1][2]. In this thesis, CSP and the two hybrid systems are compared on the basis of LCOE and CO2 emissions for a same firm-power capacity factor when considering a location in the UAE. The results are compared against each other to highlight the benefits of each technology from both environmental and economic standpoints and provide recommendations for future work in the field. The techno-economic analysis of CSP (STPP with TES), PV-CSP(STPP with TES) and PV-CCGT power plants have been performed by DYESOPT, an in-house tool developed in KTH, which runs techno-economic performance evaluation of power plants through multi-objective optimization for specific locations[1]. For this thesis, a convenient location in the UAE was chosen for simulating the performance of the plants. The UAE is endowed by the seventh-largest proven natural gas reserves and average to high global horizontal irradiation (GHI) and direct normal irradiation (DNI) values all year round, values considered to be lower than other countries in the MENA region due to its high aerosol concentrations and sand storms. The plants were designed to provide firm power in two cases, first as baseload, and second as intermediate load of 15 hours from 6:00 until 21:00. The hours of production were selected based on a typical average daily load profile. CSP and PV-CSP model previously developed by [3][1] were used. Ideally in the PV-CSP model, during daytime hours the PV generation is used for electricity production, covering the desired load, while CSP is used partly for electricity production and the rest for storing energy in the TES. Energy in the TES system is then used to supply firm power during both periods of low Irradiance and night hours or according to need. A PV-CCGT model has been developed which operates simultaneously, prioritizing the availability of PV while the CCGT fulfils the remaining requirement. There is a minimum loading for the CCGT plant which is determined by the minimum possible partial loading of the gas turbine restricted by the emission constraints. Accordingly, in some cases during operation PV is chosen to be curtailed due to this limitation. The main results of the techno-economic analysis are concluded in the comparative analysis of the 3 proposed power plant configurations, where the PV-CCGT plant is the most economic with minimum LCOE of 86 USD/MWh, yet, the least preferable option in terms of carbon emissions. CSP and PV-CSP provided higher LCOE, while the PV-CSP plant configuration met the same capacity factor with 11% reduction in LCOE, compared to CSP