Progressive selection method for the coupled lot-sizing and cutting-stock problem

The coupled lot-sizing and cutting-stock problem has been a challenging and significant problem for industry, and has therefore received sustained research attention. The quality of the solution is a major determinant of cost performance in related production and inventory management systems, and therefore there is intense pressure to develop effective practical solutions. In the literature, a number of heuristics have been proposed for solving the problem. However, the heuristics are limited in obtaining high solution qualities. This paper proposes a new progressive selection algorithm that hybridizes heuristic search and extended reformulation into a single framework. The method has the advantage of generating a strong bound using the extended reformulation, which can provide good guidelines on partitioning and sampling in the heuristic search procedure so as to ensure an efficient solution process. We also analyze per-item and per-period Dantzig-Wolfe decompositions of the problem and present theoretical comparisons. The master problem of the per-period Dantzig-Wolfe decomposition is often degenerate, which results in a tailing-off effect for column generation. We apply a hybridization of Lagrangian relaxation and stabilization techniques to improve the convergence. The discussion is followed by extensive computational tests, where we also perform detailed statistical analyses on various parameters. Comparisons with other methods indicate that our approach is computationally tractable and is able to obtain improved results

A heuristic approach for big bucket multi-level production planning problems

Multi-level production planning problems in which multiple items compete for the same resources frequently occur in practice, yet remain daunting in their difficulty to solve. In this paper, we propose a heuristic framework that can generate high quality feasible solutions quickly for various kinds of lot-sizing problems. In addition, unlike many other heuristics, it generates high quality lower bounds using strong formulations, and its simple scheme allows it to be easily implemented in the Xpress-Mosel modeling language. Extensive computational results from widely used test sets that include a variety of problems demonstrate the efficiency of the heuristic, particularly for challenging problems

Common operation scheduling with general processing times: A branch-and-cut algorithm to minimize the weighted number of tardy jobs

Common operation scheduling (COS) problems arise in real-world applications, such as industrial processes of material cutting or component dismantling. In COS, distinct jobs may share operations, and when an operation is done, it is done for all the jobs that share it. We here propose a 0-1 LP formulation with exponentially many inequalities to minimize the weighted number of tardy jobs. Separation of inequalities is in NP, provided that an ordinary min Lmax scheduling problem is in P. We develop a branch-and-cut algorithm for two cases: one machine with precedence relation; identical parallel machines with unit operation times. In these cases separation is the constrained maximization of a submodular set function. A previous method is modified to tackle the two cases, and compared to our algorithm. We report on tests conducted on both industrial and artificial instances. For single machine and general processing times the new method definitely outperforms the other, extending in this way the range of COS applications

Multi‐Objective Hyper‐Heuristics

Multi‐objective hyper‐heuristics is a search method or learning mechanism that operates over a fixed set of low‐level heuristics to solve multi‐objective optimization problems by controlling and combining the strengths of those heuristics. Although numerous papers on hyper‐heuristics have been published and several studies are still underway, most research has focused on single‐objective optimization. Work on hyper‐heuristics for multi‐objective optimization remains limited. This chapter draws attention to this area of research to help researchers and PhD students understand and reuse these methods. It also provides the basic concepts of multi‐objective optimization and hyper‐heuristics to facilitate a better understanding of the related research areas, in addition to exploring hyper‐heuristic methodologies that address multi‐objective optimization. Some design issues related to the development of hyper‐heuristic framework for multi‐objective optimization are discussed. The chapter concludes with a case study of multi‐objective selection hyper‐heuristics and its application on a real‐world problem

A hybrid algorithm for the integrated production planning in the pulp and paper industry

Tese de mestrado integrado. Engenharia Industrial e Gestão. Faculdade de Engenharia. Universidade do Porto. 201

A computational analysis of lower bounds for big bucket production planning problems

In this paper, we analyze a variety of approaches to obtain lower bounds for multi-level production planning problems with big bucket capacities, i.e., problems in which multiple items compete for the same resources. We give an extensive survey of both known and new methods, and also establish relationships between some of these methods that, to our knowledge, have not been presented before. As will be highlighted, understanding the substructures of difficult problems provide crucial insights on why these problems are hard to solve, and this is addressed by a thorough analysis in the paper. We conclude with computational results on a variety of widely used test sets, and a discussion of future research

Progressive hedging applied as a metaheuristic to schedule production in open-pit mines accounting for reserve uncertainty

AbstractScheduling production in open-pit mines is characterized by uncertainty about the metal content of the orebody (the reserve) and leads to a complex large-scale mixed-integer stochastic optimization problem. In this paper, a two-phase solution approach based on Rockafellar and Wets’ progressive hedging algorithm (PH) is proposed. PH is used in phase I where the problem is first decomposed by partitioning the set of scenarios modeling metal uncertainty into groups, and then the sub-problems associated with each group are solved iteratively to drive their solutions to a common solution. In phase II, a strategy exploiting information obtained during the PH iterations and the structure of the problem under study is used to reduce the size of the original problem, and the resulting smaller problem is solved using a sliding time window heuristic based on a fix-and-optimize scheme. Numerical results show that this approach is efficient in finding near-optimal solutions and that it outperforms existing heuristics for the problem under study

Improvement to an existing multi-level capacitated lot sizing problem considering setup carryover, backlogging, and emission control

This paper presents a multi-level, multi-item, multi-period capacitated lot-sizing problem. The lot-sizing problem studies can obtain production quantities, setup decisions and inventory levels in each period fulfilling the demand requirements with limited capacity resources, considering the Bill of Material (BOM) structure while simultaneously minimizing the production, inventory, and machine setup costs. The paper proposes an exact solution to Chowdhury et al. (2018)\u27s[1] developed model, which considers the backlogging cost, setup carryover & greenhouse gas emission control to its model complexity. The problem contemplates the Dantzig-Wolfe (D.W.) decomposition to decompose the multi-level capacitated problem into a single-item uncapacitated lot-sizing sub-problem. To avoid the infeasibilities of the weighted problem (WP), an artificial variable is introduced, and the Big-M method is employed in the D.W. decomposition to produce an always feasible master problem. In addition, Wagner & Whitin\u27s[2] forward recursion algorithm is also incorporated in the solution approach for both end and component items to provide the minimum cost production plan. Introducing artificial variables in the D.W. decomposition method is a novel approach to solving the MLCLSP model. A better performance was achieved regarding reduced computational time (reduced by 50%) and optimality gap (reduced by 97.3%) in comparison to Chowdhury et al. (2018)\u27s[1] developed model

Mathematical Modeling and Optimal Blank Generation in Glass Manufacturing

This paper discusses the stock size selection problem (Chambers and Dyson, 1976), which is of relevance in the float glass industry. Given a fixed integer N, generally between 2 and 6 (but potentially larger), we find the N best sizes for intermediate stock from which to cut a roster of orders. An objective function is formulated with the purpose of minimizing wastage, and the problem is phrased as a combinatorial optimization problem involving the selection of columns of a cost matrix. Some bounds and heuristics are developed, and two exact algorithms (depth-first search and branch-and-bound) are applied to the problem, as well as one approximate algorithm (NOMAD). It is found that wastage reduces dramatically as N increases, but this trend becomes less pronounced for larger values of N (beyond 6 or 7). For typical values of N, branch-and-bound is able to find the exact solution within a reasonable amount of time