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    A hybrid algorithm for flexible job-shop scheduling problem with setup times

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    [EN] Job-shop scheduling problem is one of the most important fields in manufacturing optimization where a set of n jobs must be processed on a set of m specified machines. Each job consists of a specific set of operations, which have to be processed according to a given order. The Flexible Job Shop problem (FJSP) is a generalization of the above-mentioned problem, where each operation can be processed by a set of resources and has a processing time depending on the resource used. The FJSP problems cover two difficulties, namely, machine assignment problem and operation sequencing problem. This paper addresses the flexible job-shop scheduling problem with sequence-dependent setup times to minimize two kinds of objectives function: makespan and bi-criteria objective function. For that, we propose a hybrid algorithm based on genetic algorithm (GA) and variable neighbourhood search (VNS) to solve this problem. To evaluate the performance of our algorithm, we compare our results with other methods existing in literature. All the results show the superiority of our algorithm against the available ones in terms of solution quality.Azzouz, A.; Ennigrou, M.; Ben Said, L. (2017). A hybrid algorithm for flexible job-shop scheduling problem with setup times. International Journal of Production Management and Engineering. 5(1):23-30. doi:10.4995/ijpme.2017.6618SWORD233051Allahverdi, A. (2015). The third comprehensive survey on scheduling problems with setup times/costs. European Journal of Operational Research, 246(2), 345-378. doi:10.1016/j.ejor.2015.04.004Azzouz, A., Ennigrou, M., & Jlifi, B. (2015). Diversifying TS using GA in Multi-agent System for Solving Flexible Job Shop Problem. Proceedings of the 12th International Conference on Informatics in Control, Automation and Robotics. doi:10.5220/0005511000940101Azzouz, A., Ennigrou, M., Jlifi, B., & Ghedira, K. (2012). Combining Tabu Search and Genetic Algorithm in a Multi-agent System for Solving Flexible Job Shop Problem. 2012 11th Mexican International Conference on Artificial Intelligence. doi:10.1109/micai.2012.12Bagheri, A., & Zandieh, M. (2011). Bi-criteria flexible job-shop scheduling with sequence-dependent setup times—Variable neighborhood search approach. Journal of Manufacturing Systems, 30(1), 8-15. doi:10.1016/j.jmsy.2011.02.004Brandimarte, P. (1993). Routing and scheduling in a flexible job shop by tabu search. Annals of Operations Research, 41(3), 157-183. doi:10.1007/bf02023073Cheung, W., & Zhou, H. (2001). Annals of Operations Research, 107(1/4), 65-81. doi:10.1023/a:1014990729837Fattahi, P., Saidi Mehrabad, M., & Jolai, F. (2007). Mathematical modeling and heuristic approaches to flexible job shop scheduling problems. Journal of Intelligent Manufacturing, 18(3), 331-342. doi:10.1007/s10845-007-0026-8González, M. A., Rodriguez Vela, C., Varela, R. (2013). An efficient memetic algorithm for the flexible job shop with setup times. In Twenty-Third International Conference on Automated, pp. 91-99.Hurink, J., Jurisch, B., & Thole, M. (1994). Tabu search for the job-shop scheduling problem with multi-purpose machines. OR Spektrum, 15(4), 205-215. doi:10.1007/bf01719451Imanipour, N. (2006). Modeling&Solving Flexible Job Shop Problem With Sequence Dependent Setup Times. 2006 International Conference on Service Systems and Service Management. doi:10.1109/icsssm.2006.320680KIM, S. C., & BOBROWSKI, P. M. (1994). Impact of sequence-dependent setup time on job shop scheduling performance. International Journal of Production Research, 32(7), 1503-1520. doi:10.1080/00207549408957019Moghaddas, R., Houshmand, M. (2008). Job-shop scheduling problem with sequence dependent setup times. Proceedings of the International MultiConference of Engineers and Computer Scientists,2, 978-988.Mousakhani, M. (2013). Sequence-dependent setup time flexible job shop scheduling problem to minimise total tardiness. International Journal of Production Research, 51(12), 3476-3487. doi:10.1080/00207543.2012.746480Naderi, B., Zandieh, M., & Fatemi Ghomi, S. M. T. (2008). Scheduling sequence-dependent setup time job shops with preventive maintenance. The International Journal of Advanced Manufacturing Technology, 43(1-2), 170-181. doi:10.1007/s00170-008-1693-0Najid, N. M., Dauzere-Peres, S., & Zaidat, A. (s. f.). A modified simulated annealing method for flexible job shop scheduling problem. IEEE International Conference on Systems, Man and Cybernetics. doi:10.1109/icsmc.2002.1176334Nouiri, M., Bekrar, A., Jemai, A., Niar, S., & Ammari, A. C. (2015). An effective and distributed particle swarm optimization algorithm for flexible job-shop scheduling problem. Journal of Intelligent Manufacturing, 29(3), 603-615. doi:10.1007/s10845-015-1039-3Oddi, A., Rasconi, R., Cesta, A., & Smith, S. (2011). Applying iterative flattening search to the job shop scheduling problem with alternative resources and sequence dependent setup times. In COPLAS 2011 Proceedings of the Workshopon Constraint Satisfaction Techniques for Planning and Scheduling Problems, pp. 15-22.Pezzella, F., Morganti, G., & Ciaschetti, G. (2008). A genetic algorithm for the Flexible Job-shop Scheduling Problem. Computers & Operations Research, 35(10), 3202-3212. doi:10.1016/j.cor.2007.02.014Sadrzadeh, A. (2013). Development of Both the AIS and PSO for Solving the Flexible Job Shop Scheduling Problem. Arabian Journal for Science and Engineering, 38(12), 3593-3604. doi:10.1007/s13369-013-0625-ySaidi-Mehrabad, M., & Fattahi, P. (2006). Flexible job shop scheduling with tabu search algorithms. The International Journal of Advanced Manufacturing Technology, 32(5-6), 563-570. doi:10.1007/s00170-005-0375-4Vilcot, G., & Billaut, J.-C. (2011). A tabu search algorithm for solving a multicriteria flexible job shop scheduling problem. International Journal of Production Research, 49(23), 6963-6980. doi:10.1080/00207543.2010.526016Shi-Jin, W., Bing-Hai, Z., & Li-Feng, X. (2008). A filtered-beam-search-based heuristic algorithm for flexible job-shop scheduling problem. International Journal of Production Research, 46(11), 3027-3058. doi:10.1080/00207540600988105Wang, S., & Yu, J. (2010). An effective heuristic for flexible job-shop scheduling problem with maintenance activities. Computers & Industrial Engineering, 59(3), 436-447. doi:10.1016/j.cie.2010.05.016Zandieh, M., Yazdani, M., Gholami, M., & Mousakhani, M. (2009). A Simulated Annealing Algorithm for Flexible Job-Shop Scheduling Problem. Journal of Applied Sciences, 9(4), 662-670. doi:10.3923/jas.2009.662.670Zambrano Rey, G., Bekrar, A., Prabhu, V., & Trentesaux, D. (2014). Coupling a genetic algorithm with the distributed arrival-time control for the JIT dynamic scheduling of flexible job-shops. International Journal of Production Research, 52(12), 3688-3709. doi:10.1080/00207543.2014.881575Zhang, G., Gao, L., & Shi, Y. (2011). An effective genetic algorithm for the flexible job-shop scheduling problem. Expert Systems with Applications, 38(4), 3563-3573. doi:10.1016/j.eswa.2010.08.145Zhang, G., Shao, X., Li, P., & Gao, L. (2009). An effective hybrid particle swarm optimization algorithm for multi-objective flexible job-shop scheduling problem. Computers & Industrial Engineering, 56(4), 1309-1318. doi:10.1016/j.cie.2008.07.021Zhou, Y., Li, B., & Yang, J. (2005). Study on job shop scheduling with sequence-dependent setup times using biological immune algorithm. The International Journal of Advanced Manufacturing Technology, 30(1-2), 105-111. doi:10.1007/s00170-005-0022-0Ziaee, M. (2013). A heuristic algorithm for solving flexible job shop scheduling problem. The International Journal of Advanced Manufacturing Technology, 71(1-4), 519-528. doi:10.1007/s00170-013-5510-zZribi, N., Kacem, I., Kamel, A. E., & Borne, P. (2007). Assignment and Scheduling in Flexible Job-Shops by Hierarchical Optimization. IEEE Transactions on Systems, Man and Cybernetics, Part C (Applications and Reviews), 37(4), 652-661. doi:10.1109/tsmcc.2007.89749

    Energy aware hybrid flow shop scheduling

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    Only if humanity acts quickly and resolutely can we limit global warming' conclude more than 25,000 academics with the statement of SCIENTISTS FOR FUTURE. The concern about global warming and the extinction of species has steadily increased in recent years

    A human centred hybrid MAS and meta-heuristics based system for simultaneously supporting scheduling and plant layout adjustment

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    Manufacturing activities and production control are constantly growing. Despite this, it is necessary to improve the increasing variety of scheduling and layout adjustments for dynamic and flexible responses in volatile environments with disruptions or failures. Faced with the lack of realistic and practical manufacturing scenarios, this approach allows simulating and solving the problem of job shop scheduling on a production system by taking advantage of genetic algorithm and particle swarm optimization algorithm combined with the flexibility and robustness of a multi-agent system and dynamic rescheduling alternatives. Therefore, this hybrid decision support system intends to obtain optimized solutions and enable humans to interact with the system to properly adjust priorities or refine setups or solutions, in an interactive and user-friendly way. The system allows to evaluate the optimization performance of each one of the algorithms proposed, as well as to obtain decentralization in responsiveness and dynamic decisions for rescheduling due to the occurance of unexpected events.This work has been supported by FCT - Fundação para a CiĂȘncia e Tecnologia within the Project Scope: UID/CEC/00319/2019

    Comparative Analysis of Metaheuristic Approaches for Makespan Minimization for No Wait Flow Shop Scheduling Problem

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    This paper provides comparative analysis of various metaheuristic approaches for m-machine no wait flow shop scheduling (NWFSS) problem with makespan as an optimality criterion. NWFSS problem is NP hard and brute force method unable to find the solutions so approximate solutions are found with metaheuristic algorithms. The objective is to find out the scheduling sequence of jobs to minimize total completion time. In order to meet the objective criterion, existing metaheuristic techniques viz. Tabu Search (TS), Genetic Algorithm (GA) and Particle Swarm Optimization (PSO) are implemented for small and large sized problems and effectiveness of these techniques are measured with statistical metric

    On the use of biased-randomized algorithms for solving non-smooth optimization problems

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    Soft constraints are quite common in real-life applications. For example, in freight transportation, the fleet size can be enlarged by outsourcing part of the distribution service and some deliveries to customers can be postponed as well; in inventory management, it is possible to consider stock-outs generated by unexpected demands; and in manufacturing processes and project management, it is frequent that some deadlines cannot be met due to delays in critical steps of the supply chain. However, capacity-, size-, and time-related limitations are included in many optimization problems as hard constraints, while it would be usually more realistic to consider them as soft ones, i.e., they can be violated to some extent by incurring a penalty cost. Most of the times, this penalty cost will be nonlinear and even noncontinuous, which might transform the objective function into a non-smooth one. Despite its many practical applications, non-smooth optimization problems are quite challenging, especially when the underlying optimization problem is NP-hard in nature. In this paper, we propose the use of biased-randomized algorithms as an effective methodology to cope with NP-hard and non-smooth optimization problems in many practical applications. Biased-randomized algorithms extend constructive heuristics by introducing a nonuniform randomization pattern into them. Hence, they can be used to explore promising areas of the solution space without the limitations of gradient-based approaches, which assume the existence of smooth objective functions. Moreover, biased-randomized algorithms can be easily parallelized, thus employing short computing times while exploring a large number of promising regions. This paper discusses these concepts in detail, reviews existing work in different application areas, and highlights current trends and open research lines

    Energy-Efficient Flexible Flow Shop Scheduling With Due Date and Total Flow Time

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    One of the most significant optimization issues facing a manufacturing company is the flexible flow shop scheduling problem (FFSS). However, FFSS with uncertainty and energy-related elements has received little investigation. Additionally, in order to reduce overall waiting times and earliness/tardiness issues, the topic of flexible flow shop scheduling with shared due dates is researched. Using transmission line loadings and bus voltage magnitude variations, an unique severity function is formulated in this research. Optimize total energy consumption, total agreement index, and make span all at once. Many different meta-heuristics have been presented in the past to find near-optimal answers in an acceptable amount of computation time. To explore the potential for energy saving in shop floor management, a multi-level optimization technique for flexible flow shop scheduling and integrates power models for individual machines with cutting parameters optimisation into energy-efficient scheduling issues is proposed. However, it can be difficult and time-consuming to fine-tune algorithm-specific parameters for solving FFSP
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