Design optimization of contactless power transfer systems for electric vehicles using electromagnetic resonant coupling

Contactless power transfer (CPT) systems have been gaining considerable attention and have achieved tremendous technology advancements across a wide variety of utilizations in the past decade. CPT technologies offer promising advantages and open up new avenues for development of numerous real-world applications. Of particular importance is the implementation of CPT systems on the charging of electric vehicles (EV), which are considered as a sustainable alternative that will effectively address global fossil energy scarcity and climate change issues in the future. The overarching aim of this thesis is to investigate and improve the operation performance of CPT systems for contactless EV charging. Optimized high-performance CPT systems are expected to be the ultimate goal for EV wireless charging in the following century. In the CPT applications, some certain characteristic outputs and parameters such as overall system efficiency, RMS power transfer, air gap and resonant frequency are considered as key performance metrics to be addressed. These crucial metrics and properties have been emphasized throughout this thesis. The electromagnetic resonant coupling technique has been put forward and adopted for most designed prototypes in this thesis in order to optimize the overall performance of CPT systems. The research methodology development, model designs, implementations and results analysis of the thesis are undertaken from the perspective of both power electronics and electromagnetics towards achieving the main objectives of the research. With focuses on overall system efficiency, real transfer power to load, air gap, frequency, magnetic coupler design, shielding materials, inner shielding distance and misalignment characteristics, a range of studies have been conducted in the thesis based on the proposed methodology, enhanced simulation models and laboratory prototypes. A number of important contributions have been made by the thesis. The four most significant contributions are: Firstly, the originally developed methodology for the CPT research of the thesis – the research flowchart system based on the preliminary natural resonant frequency probe and anticipation method. This uniquely proposed method for this thesis has been used to effectively probe, track and narrow down the most appropriate resonant frequency range to be chosen for CPT systems to perform with, towards reaching an optimized status of electromagnetic resonant coupling in terms of CPT technology-based EV charging. Secondly, the magnetic coupler modular-based CPT designs for investigating overall system performance optimization. As a result, in the thesis, a novel small-sized CPT prototype that is based on a geometrically improved H-shaped magnetic coupler, with ferromagnetic cores, passive aluminium shielding, an SS compensation topology and electromagnetic resonant coupling, has been proposed as an optimal design solution. Thirdly, approximating a CPT system to operate in close proximity to its calculated natural resonant frequency point by tuning and controlling system operating frequency could effectively lead to an overall system performance optimization most of the time in practical applications using electromagnetic resonant coupling, whereas setting the system operating frequency exactly at its calculated natural resonant frequency to make the system maximally operate at an extreme state of magnetic resonance may only produce a partial optimization from perspective of the system parameters and outputs. Fourthly, reasonable trade-offs between performance metrics are required to be considered and evaluated in order to achieve a feasible overall CPT system optimization. Through the detailed analysis of the results, model outcome comparisons, explanations on findings, limitation discussions and holistic system evaluations, this thesis is devoted to report and provide a series of newly proposed solutions and innovatively designed CPT systems. These solutions are supported by empirical findings, conclusions and contributions, which may encourage further pursuits of system performance optimizations for high-power high-frequency CPT charging technologies applied for future EV, despite methodological limitations, experiment restrictions and external uncertainties

Multi-axial Real-time Hybrid Simulation Framework for Testing Nonlinear Structural Systems with Multiple Boundary Interfaces

Hybrid simulation is a widely accepted laboratory testing approach that partitions a proposed structure into numerical and physical substructures, for a space- and cost-effective testing method. Structural elements that are expected to remain in the linear elastic range are usually modeled numerically, while computationally intractable nonlinear elements are tested physically. The loads and conditions at the boundaries between the numerical and physical substructures are imposed by servo-hydraulic actuators, with the responses measured by loadcells and displacement transducers. Traditionally, these actuators impose boundary condition displacements at slow speeds, while damping and inertial components for the physical specimen are numerically calculated. This slow application of the boundary conditions neglects rate-dependent behavior of the physical specimen. Real-time hybrid simulation (RTHS) is an alternative to slow speed hybrid simulation approach, where the responses of numerical substructure are calculated and imposed on the physical substructure at real world natural hazard excitation speeds. Damping, inertia, and rate-dependent material effects are incorporated in the physical substructure as a result of real-time testing. For a general substructure, the boundary interface has six degrees-of-freedom (DOF); therefore, an actuation system that can apply multi-axial loads is required. In these experiments, the boundary conditions at the interface between the physical and numerical substructures are imposed by two or more actuators. Significant dynamic coupling can be present between the actuators in such setups. Kinematic transformations are required for operation of each actuator to achieve desired boundary conditions. Furthermore, each actuator possesses inherent dynamics that needs appropriate compensation to ensure an accurate and stable operation. Most existing RTHS applications to date have involved the substructuring of the reference structures into numerical and physical components at a single interface with a one-DOF boundary condition and force imposed and measured. Multi-DOF boundary conditions have been explored in a few applications, however a general six-DOF stable implementation has never been achieved. A major research gap in the RTHS domain is the development of a multi-axial RTHS framework capable of handling six DOF boundary conditions and forces, as well as presence of multiple physical specimens and numerical-to-physical interfaces. In this dissertation, a multi-axial real-time hybrid simulation (maRTHS) framework is developed for realistic nonlinear dynamic assessment of structures under natural hazard excitation. The framework is comprised of numerical and physical substructures, actuator-dynamics compensation, and kinematic transformations between Cartesian and actuator/transducer coordinates. The numerical substructure is compiled on a real-time embedded system, comprised of a microcontroller setup, with onboard memory and processing, that computes the response of finite element models of the structural system, which are then communicated with the hardware setup via the input-output peripherals. The physical substructure is composed of a multi-actuator boundary condition box, loadcells, displacement transducers, and one or more physical specimens. The proposed compensation is a model-based strategy based on the linearized identified models of individual actuators. The concepts of the model-based compensation approach are first validated in a shake table study, and then applied to single and multi-axis RTHS developments. The capabilities of the proposed maRTHS framework are demonstrated via the multi-axial load and boundary condition boxes (LBCBs) at the University of Illinois Urbana-Champaign, via two illustrative examples. First, the maRTHS algorithm including the decoupled controller, and kinematic transformation processes are validated. In this study, a moment frame structure is partitioned into numerical beam-column finite element model, and a physical column with an LBCB boundary condition. This experiment is comprised of six DOFs and excitation is only applied in the plane of the moment frame. Next, the maRTHS framework is subjected to a more sophisticated testing environment involving a multi-span curved bridge structure. In this second example, two LBCBs are utilized for testing of two physical piers, and excitation is applied bi-directionally. Results from the illustrative examples are verified against numerical simulations. The results demonstrate the accuracy and promising nature of the proposed state-of-the-art framework for maRTHS for nonlinear dynamic testing of structural systems using multiple boundary points.Ope

Design and validation of decision and control systems in automated driving

xxvi, 148 p.En la última década ha surgido una tendencia creciente hacia la automatización de los vehículos, generando un cambio significativo en la movilidad, que afectará profundamente el modo de vida de las personas, la logística de mercancías y otros sectores dependientes del transporte. En el desarrollo de la conducción automatizada en entornos estructurados, la seguridad y el confort, como parte de las nuevas funcionalidades de la conducción, aún no se describen de forma estandarizada. Dado que los métodos de prueba utilizan cada vez más las técnicas de simulación, los desarrollos existentes deben adaptarse a este proceso. Por ejemplo, dado que las tecnologías de seguimiento de trayectorias son habilitadores esenciales, se deben aplicar verificaciones exhaustivas en aplicaciones relacionadas como el control de movimiento del vehículo y la estimación de parámetros. Además, las tecnologías en el vehículo deben ser lo suficientemente robustas para cumplir con los requisitos de seguridad, mejorando la redundancia y respaldar una operación a prueba de fallos. Considerando las premisas mencionadas, esta Tesis Doctoral tiene como objetivo el diseño y la implementación de un marco para lograr Sistemas de Conducción Automatizados (ADS) considerando aspectos cruciales, como la ejecución en tiempo real, la robustez, el rango operativo y el ajuste sencillo de parámetros. Para desarrollar las aportaciones relacionadas con este trabajo, se lleva a cabo un estudio del estado del arte actual en tecnologías de alta automatización de conducción. Luego, se propone un método de dos pasos que aborda la validación de ambos modelos de vehículos de simulación y ADS. Se introducen nuevas formulaciones predictivas basadas en modelos para mejorar la seguridad y el confort en el proceso de seguimiento de trayectorias. Por último, se evalúan escenarios de mal funcionamiento para mejorar la seguridad en entornos urbanos, proponiendo una estrategia alternativa de estimación de posicionamiento para minimizar las condiciones de riesgo

Design of autonomous sustainable unmanned aerial vehicle - A novel approach to its dynamic wireless power transfer

A thesis submitted in partial fulfilment of the requirements of the University of Wolverhampton for the degree of Doctor of Philosophy.Electric UAVs are presently being used widely in civilian duties such as security, surveillance, and disaster relief. The use of Unmanned Aerial Vehicle (UAV) has increased dramatically over the past years in different areas/fields such as marines, mountains, wild environments. Nowadays, there are many electric UAVs development with fast computational speed and autonomous flying has been a reality by fusing many sensors such as camera tracking sensor, obstacle avoiding sensor, radar sensor, etc. But there is one main problem still not able to overcome which is power requirement for continuous autonomous operation. When the operation needs more power, but batteries can only give for 20 to 30 mins of flight time. These types of system are not reliable for long term civilian operation because we need to recharge or replace batteries by landing the craft every time when we want to continue the operation. The large batteries also take more loads on the UAV which is also not a reliable system. To eliminate these obstacles, there should a recharging wireless power station in ground which can transmit power to these small UAVs wirelessly for long term operation. There will be camera attached in the drone to detect and hover above the Wireless Power Transfer device which got receiving and transmitting station can be use with deep learning and sensor fusion techniques for more reliable flight operations. This thesis explores the use of dynamic wireless power to transfer energy using novel rotating WPT charging technique to the UAV with improved range, endurance, and average speed by giving extra hours in the air. The hypothesis that was created has a broad application beyond UAVs. The drone autonomous charging was mostly done by detecting a rotating WPT receiver connected to main power outlet that served as a recharging platform using deep neural vision capabilities. It was the purpose of the thesis to provide an alternative to traditional self-charging systems that relies purely on static WPT method and requires little distance between the vehicle and receiver. When the UAV camera detect the WPT receiving station, it will try to align and hover using onboard sensors for best power transfer efficiency. Since this strategy relied on traditional automatic drone landing technique, but the target is rotating all the time which needs smart approaches like deep learning and sensor fusion. The simulation environment was created and tested using robot operating system on a Linux operating system using a model of the custom-made drone. Experiments on the charging of the drone confirmed that the intelligent dynamic wireless power transfer (DWPT) method worked successfully while flying on air

1-D broadside-radiating leaky-wave antenna based on a numerically synthesized impedance surface

A newly-developed deterministic numerical technique for the automated design of metasurface antennas is applied here for the first time to the design of a 1-D printed Leaky-Wave Antenna (LWA) for broadside radiation. The surface impedance synthesis process does not require any a priori knowledge on the impedance pattern, and starts from a mask constraint on the desired far-field and practical bounds on the unit cell impedance values. The designed reactance surface for broadside radiation exhibits a non conventional patterning; this highlights the merit of using an automated design process for a design well known to be challenging for analytical methods. The antenna is physically implemented with an array of metal strips with varying gap widths and simulation results show very good agreement with the predicted performance

Beam scanning by liquid-crystal biasing in a modified SIW structure

A fixed-frequency beam-scanning 1D antenna based on Liquid Crystals (LCs) is designed for application in 2D scanning with lateral alignment. The 2D array environment imposes full decoupling of adjacent 1D antennas, which often conflicts with the LC requirement of DC biasing: the proposed design accommodates both. The LC medium is placed inside a Substrate Integrated Waveguide (SIW) modified to work as a Groove Gap Waveguide, with radiating slots etched on the upper broad wall, that radiates as a Leaky-Wave Antenna (LWA). This allows effective application of the DC bias voltage needed for tuning the LCs. At the same time, the RF field remains laterally confined, enabling the possibility to lay several antennas in parallel and achieve 2D beam scanning. The design is validated by simulation employing the actual properties of a commercial LC medium

Design and validation of decision and control systems in automated driving

xxvi, 148 p.En la última década ha surgido una tendencia creciente hacia la automatización de los vehículos, generando un cambio significativo en la movilidad, que afectará profundamente el modo de vida de las personas, la logística de mercancías y otros sectores dependientes del transporte. En el desarrollo de la conducción automatizada en entornos estructurados, la seguridad y el confort, como parte de las nuevas funcionalidades de la conducción, aún no se describen de forma estandarizada. Dado que los métodos de prueba utilizan cada vez más las técnicas de simulación, los desarrollos existentes deben adaptarse a este proceso. Por ejemplo, dado que las tecnologías de seguimiento de trayectorias son habilitadores esenciales, se deben aplicar verificaciones exhaustivas en aplicaciones relacionadas como el control de movimiento del vehículo y la estimación de parámetros. Además, las tecnologías en el vehículo deben ser lo suficientemente robustas para cumplir con los requisitos de seguridad, mejorando la redundancia y respaldar una operación a prueba de fallos. Considerando las premisas mencionadas, esta Tesis Doctoral tiene como objetivo el diseño y la implementación de un marco para lograr Sistemas de Conducción Automatizados (ADS) considerando aspectos cruciales, como la ejecución en tiempo real, la robustez, el rango operativo y el ajuste sencillo de parámetros. Para desarrollar las aportaciones relacionadas con este trabajo, se lleva a cabo un estudio del estado del arte actual en tecnologías de alta automatización de conducción. Luego, se propone un método de dos pasos que aborda la validación de ambos modelos de vehículos de simulación y ADS. Se introducen nuevas formulaciones predictivas basadas en modelos para mejorar la seguridad y el confort en el proceso de seguimiento de trayectorias. Por último, se evalúan escenarios de mal funcionamiento para mejorar la seguridad en entornos urbanos, proponiendo una estrategia alternativa de estimación de posicionamiento para minimizar las condiciones de riesgo

Design and Control of Power Converters 2019

In this book, 20 papers focused on different fields of power electronics are gathered. Approximately half of the papers are focused on different control issues and techniques, ranging from the computer-aided design of digital compensators to more specific approaches such as fuzzy or sliding control techniques. The rest of the papers are focused on the design of novel topologies. The fields in which these controls and topologies are applied are varied: MMCs, photovoltaic systems, supercapacitors and traction systems, LEDs, wireless power transfer, etc