Power factor correction stage and matrix zero voltage switching resonant inverter for domestic induction heating appliances

The technology of flexible cooking surfaces applied to domestic induction heating (IH) appliances offers several advantages that improve the experience of the users, not only because the safety or cleanness, but also due to the fast heating and flexibility. These cooktops have more challenging design requirements because of different mains connections, efficiency requirements, electromagnetic compatibility (EMC) standards, control complexity, and cost. In previous works, the use of a front-end power factor corrector (PFC) rectifier has been proposed to overcome these restrictions. In order to get a cost-effective implementation, this paper proposes the use of a front-end PFC stage and a matrix resonant inverter, which features zero voltage switching (ZVS), to achieve a reduced number of power devices, and get a high performance and reduced power losses in the converter. Finally, an experimental prototype with four outputs of 3.6 kW has been implemented to prove the feasibility of this proposal

Towards a More Flexible, Sustainable, Efficient and Reliable Induction Cooking: A Power Semiconductor Device Perspective

Esta tesis tiene como objetivo fundamental la mejora de la flexibilidad, sostenibilidad, eficiencia y fiabilidad de las cocinas de inducción por medio de la utilización de dispositivos semiconductores de potencia: Dentro de este marco, existe una funcionalidad que presenta un amplio rango de mejora. Se trata de la función de multiplexación de potencia, la cual pretende resolverse de una manera más eficaz por medio de la sustitución de los comúnmente utilizados relés electromecánicos por dispositivos de estado sólido. De entre todas las posibles implementaciones, se ha identificado entre las más prometedoras a aquellas basadas en dispositivos de alta movilidad de electrones (HEMT) de Nitruro de Galio (GaN) y de aquellas basadas en Carburo de Silicio (SiC), pues presentan unas características muy superiores a los relés a los que se pretende sustituir. Por el contrario, otras soluciones que inicialmente parecían ser muy prometedoras, como los MOSFETs de Súper-Unión, han presentado una serie de comportamientos anómalos, que han sido estudiados minuciosamente por medio de simulaciones físicas a nivel de chip. Además, se analiza en distintas condiciones la capacidad en cortocircuito de dispositivos convencionalmente empleados en cocinas de inducción, como son los IGBTs, tratándose de encontrar el equilibrio entre un comportamiento robusto al tiempo que se mantienen bajas las pérdidas de potencia. Por otra parte, también se estudia la robustez y fiabilidad de varios GaN HEMT de 600- 650 V tanto de forma experimental como por medio de simulaciones físicas. Finalmente se aborda el cálculo de las pérdidas de potencia en convertidores de potencia resonantes empleando técnicas de termografía infrarroja. Por medio de esta técnica no solo es posible medir de forma precisa las diferentes contribuciones de las pérdidas, sino que también es posible apreciar cómo se distribuye la corriente a nivel de chip cuando, por ejemplo, el componente opera en modo de conmutación dura. Como resultado, se obtiene información relevante relacionada con modos de fallo. Además, también ha sido aprovechar las caracterizaciones realizadas para obtener un modelo térmico de simulación.This thesis is focused on addressing a more flexible, sustainable, efficient and reliable induction cooking approach from a power semiconductor device perspective. In this framework, this PhD Thesis has identified the following activities to cover such demands: In view of the growing interest for an effective power multiplexing in Induction Heating (IH) applications, improved and efficient Solid State Relays (SSRs) as an alternative to the electromechanical relays (EMRs) are deeply investigated. In this context, emerging Gallium Nitride (GaN) High‐Electron‐Mobility Transistors (GaN HEMTs) and Silicon Carbide (SiC) based devices are identified as potential candidates for the mentioned application, featuring several improved characteristics over EMRs. On the contrary, other solutions, which seemed to be very promising, resulted to suffer from anomalous behaviors; i.e. SJ MOSFETs are thoroughly analysed by electro‐thermal physical simulations at the device level. Additionally, the Short Circuit (SC) capability of power semiconductor devices employed or with potential to be used in IH appliances is also analysed. On the one hand, conventional IGBTs SC behavior is evaluated under different test conditions so that to obtain the trade‐off between ruggedness and low power losses. Moreover, ruggedness and reliability of several normally‐off 600‐650 V GaN HEMTs are deeply investigated by experimentation and physics‐based simulation. Finally, power losses calculation at die‐level is performed for resonant power converters by means of using Infrared Thermography (IRT). This method assists to determine, at the die‐level, the power losses and current distribution in IGBTs used in resonant soft‐switching power converters when functioning within or outside the Zero Voltage Switching (ZVS) condition. As a result, relevant information is obtained related to decreasing the power losses during commutation in the final application, and a thermal model is extracted for simulation purposes.<br /

Mains-Synchronized Pulse Density Modulation Strategy Applied to a ZVS Resonant Matrix Inverter

Multi-output inverters have become a key enabling technology to increase surface flexibility in domestic induction heating appliances. The most commonly used power converter topologies are based on electromechanical relays in order to multiplex the connected loads and obtain a proper heat distribution. This solution, which is used in combination with other modulations such as square waveform, relies on the thermal inertia of the pot as it needs long power-averaging periods to reduce the reiteration of the switching noise. However, it presents a significant limitation in terms of acoustic noise, reliability, and thermal performance. To overcome these limitations, complete solid-state inverters that can be operated at higher frequencies are proposed. This change in the design paradigm of the pulse density modulation strategies leads to improved thermal control in the pot and better user experience, but at the same time increases challenges due to design constraints imposed by electromagnetic compatibility regulations. This article analyzes the possibilities of a new mains-synchronized pulse density modulation applied to a flexible induction cooktop that uses a multiple-output ZVS resonant inverter topology. The feasibility of the control strategies has been tested by means of a prototype featuring 12 2-kW induction heating loads. © 1982-2012 IEEE

A novel active gate driver for improving SiC MOSFET switching trajectory

The trend in power electronic applications is to reach higher power density and higher efficiency. Currently, the wide band-gap devices such as silicon carbide MOSFET (SiC MOSFET) are of great interest because they can work at higher switching frequency with low losses. The increase of the switching speed in power devices leads to high power density systems. However, this can generate problems such as overshoots, oscillations, additional losses, and electromagnetic interference (EMI). In this paper, a novel active gate driver (AGD) for improving the SiC MOSFET switching trajectory with high performance is presented. The AGD is an open-loop control system and its principle is based on gate energy decrease with a gate resistance increment during the Miller plateau effect on gate-source voltage. The proposed AGD has been designed and validated through experimental tests for high-frequency operation. Moreover, an EMI discussion and a performance analysis were realized for the AGD. The results show that the AGD can reduce the overshoots, oscillations, and losses without compromising the EMI. In addition, the AGD can control the turn-on and turn-off transitions separately, and it is suitable for working with asymmetrical supplies required by SiC MOSFETs.Postprint (author's final draft

A comparative review of three different power inverters for DC–AC applications

This paper presents a comparative review of three different widely used power inverters, namely the conventional six-switch inverter; the reduced switch count four-switch inverter; and the eight-switch inverter. The later inverter can be reconfigured as a neutral-point diode-clamped inverter at the failure of one inverter leg. The three power inverters are compared and discussed with respect to cost, complexity, losses, common mode voltage, and control techniques. The paper is intended to serve as a guide regarding selecting the appropriate inverter for each specific application. Simulation results are presented to demonstrate the performance of the three power inverters, followed by a comprehensive comparison between the three power inverters

Solid state transformer technologies and applications: a bibliographical survey

This paper presents a bibliographical survey of the work carried out to date on the solid state transformer (SST). The paper provides a list of references that cover most work related to this device and a short discussion about several aspects. The sections of the paper are respectively dedicated to summarize configurations and control strategies for each SST stage, the work carried out for optimizing the design of high-frequency transformers that could adequately work in the isolation stage of a SST, the efficiency of this device, the various modelling approaches and simulation tools used to analyze the performance of a SST (working a component of a microgrid, a distribution system or just in a standalone scenario), and the potential applications that this device is offering as a component of a power grid, a smart house, or a traction system.Peer ReviewedPostprint (published version

Analysis and optimization of the efficiency of induction heating applications with litz-wire planar and solenoidal coils

Optimization of the efficiency of an induction heating application is essential in order to improve both reliability and performance. For this purpose, multi-stranded cables with litz structure are often used in induction heating applications. This paper presents an analysis and optimization of the efficiency of induction heating systems focusing on the optimal copper volume of the winding with respect to different constraints. The analysis is based on the concept of a one-strand one-turn coil, which captures the dissipative effects of an induction heating system and reduces the number of variables of the analysis. An expression for the efficiency of the induction heating system is derived. It is found that, with the geometry and the other parameters of the system fixed, efficiency depends on the copper volume of the windings. In order to use this result to optimize the efficiency of an application, volume restrictions, the packing factor and the window utilization factor are also considered. The optimum frequency for an induction heating system is also studied in this work. An experimental verification for both planar and solenoidal cases is also presented

Solar thermal power generation. A bibliography with abstracts

Bibliographies and abstracts are cited under the following topics: (1) energy overviews; (2) solar overviews; (3) conservation; (4) economics, law; (5) thermal power; (6) thermionic, thermoelectric; (7) ocean; (8) wind power; (9) biomass and photochemical; and (10) large photovoltaics