Optical calibration of large format adaptive mirrors

Adaptive (or deformable) mirrors are widely used as wavefront correctors in adaptive optics systems. The optical calibration of an adaptive mirror is a fundamental step during its life-cycle: the process is in facts required to compute a set of known commands to operate the adaptive optics system, to compensate alignment and non common-path aberrations, to run chopped or field-stabilized acquisitions. In this work we present the sequence of operations for the optical calibration of adaptive mirrors, with a specific focus on large aperture systems such as the adaptive secondaries. Such systems will be one of the core components of the extremely large telescopes. Beyond presenting the optical procedures, we discuss in detail the actors, their functional requirements and the mutual interactions. A specific emphasys is put on automation, through a clear identification of inputs, outputs and quality indicators for each step: due to a high degrees-of-freedom count (thousands of actuators), an automated approach is preferable to constraint the cost and schedule. In the end we present some algorithms for the evaluation of the measurement noise; this point is particularly important since the calibration setup is typically a large facility in an industrial environment, where the noise level may be a major show-stopper.Comment: 50 pages. Final report released for the project "Development and test of a new CGH-based technique with automated calibration for future large format Adaptive-Optics Mirrors", funded under the INAF -TecnoPRIN 2010. Published by INAF - Osservatorio Astrofisico di Arcetri. ISBN: 978-88-908876-1-

Automatic Bridge-based Interface for Differential Capacitive Full Sensing

Abstract The authors here propose, for the first time, an automatic analog interface for differential capacitance estimation, able to reveal and quantify both low and high (full-range) capacitive variations. The working principle is based on a modified De-Sauty AC bridge configuration where two differential capacitances and two resistances are employed, one of which is implemented by a Voltage Controlled Resistor (VCR). Through a suitable feedback loop, a very accurate estimation over the complete range of the differential capacitance variation is possible, while the bridge allows a continuous differential capacitance evaluation without the need of knowing the accurate value of the sensor baseline and/or its variation range. A general but very simple formula, considering both the "autobalancing" and the "out-of-equilibrium" ranges, is also given. Theoretical, experimental and simulated results are in a very good agreement. Sensitivity and resolution values, typical of sensors and their interfaces, have been determined in a practical case, showing satisfactory values

Advanced high temperature static strain sensor development

An examination was made into various techniques to be used to measure static strain in gas turbine liners at temperatures up to 1150 K (1600 F). The methods evaluated included thin film and wire resistive devices, optical fibers, surface acoustic waves, the laser speckle technique with a heterodyne readout, optical surface image and reflective approaches and capacitive devices. A preliminary experimental program to develop a thin film capacitive device was dropped because calculations showed that it would be too sensitive to thermal gradients. In a final evaluation program, the laser speckle technique appeared to work well up to 1150 K when it was used through a relatively stagnant air path. The surface guided acoustic wave approach appeared to be interesting but to require too much development effort for the funds available. Efforts to develop a FeCrAl resistive strain gage system were only partially successful and this part of the effort was finally reduced to a characterization study of the properties of the 25 micron diameter FeCrAl (Kanthal A-1) wire. It was concluded that this particular alloy was not suitable for use as the resistive element in a strain gage above about 1000 K

Non-contact measurement machine for freeform optics

The performance of high-precision optical systems using spherical optics is limited by aberrations. By applying aspherical and freeform optics, the geometrical aberrations can be reduced or eliminated while at the same time also reducing the required number of components, the size and the weight of the system. New manufacturing techniques enable creation of high-precision freeform surfaces. Suitable metrology (high accuracy, universal, non-contact, large measurement volume and short measurement time) is key in the manufacturing and application of these surfaces, but not yet available. In this thesis, the design, realization and testing of a new metrology instrument is described. This measurement machine is capable of universal, noncontact and fast measurement of freeform optics up to Ø500 mm, with an uncertainty of 30 nm (2s). A cylindrical scanning setup with an optical distance probe has been designed. This concept is non-contact, universal and fast. With a probe with 5 mm range, circular tracks on freeform surfaces can be measured rapidly with minimal dynamics. By applying a metrology frame relative to which the position of the probe and the product are measured, most stage errors are eliminated from the metrology loop. Because the probe is oriented perpendicular to the aspherical best-fit of the surface, the sensitivity to tangential errors is reduced. This allows for the metrology system to be 2D. The machine design can be split into three parts: the motion system, the metrology system and: the non-contact probe. The motion system positions the probe relative to the product in 4 degrees of freedom. The product is mounted on an air bearing spindle (??), and the probe is positioned over it in radial (r), vertical (z) and inclination (¿) direction by the R-stage, Z-stage and ¿- axis, respectively. The motion system provides a sub-micrometer repeatable plane of motion to the probe. The Z-stage is hereto aligned to a vertical plane of the granite base using three air bearings, to obtain a parallel bearing stage configuration. To minimize distortions and hysteresis, the stages have separate position and preload frames. Direct drive motors and high resolution optical scales and encoders are used for positioning. Mechanical brakes are applied while measuring a track, to minimize power dissipation and to exclude encoder, amplifier and EMC noise. The motors, brakes and weight compensation are aligned to the centres of gravity of the R and Zstage. Stabilizing controllers have been designed based on frequency response measurements. The metrology system measures the position of the probe relative to the product in the six critical directions in the plane of motion of the probe (the measurement plane). By focussing a vertical and horizontal interferometer onto the ¿-axis rotor, the displacement of the probe is measured relative to the reference mirrors on the upper metrology frame. Due to the reduced sensitivity in tangential direction at the probe tip, the Abbe criterion is still satisfied. Silicon Carbide is the material of choice for the upper metrology frame, due to its excellent thermal and mechanical properties. Mechanical and thermal analysis of this frame shows nanometer-level stabilities under the expected thermal loads. Simulations of the multi-probe method show capabilities of in process separation of the spindle reference edge profile and the spindle error motion with sub-nanometer uncertainty. The non-contact probe measures the distance between the ¿-axis rotor and the surface under test. A dual stage design is applied, which has 5 mm range, nanometer resolution and 5° unidirectional acceptance angle. This enables the R and Z-stage and ¿-axis to be stationary during the measurement of a circular track on a freeform surface. The design consists of a compact integration of the differential confocal method with an interferometer. The focussing objective is positioned by a flexure guidance with a voice coil actuator. A motion controller finds the surface and keeps the objective focused onto it with some tens of nanometers servo error. The electronics and software are designed to safely operate the 5 axes of the machine and to acquire the signals of all measurement channels. The electronics cabinet contains a real-time processor with many in and outputs, control units for all 5 axes, a safety control unit, a probe laser unit and an interferometry interface. The software consists of three main elements: the trajectory planning, the machine control and the data processing. Emphasis has been on the machine control, in order to safely validate the machine performance and perform basic data-processing. The performance of the machine assembly has been tested by stability, single track and full surface measurements. The measurements focus on repeatability, since this is a key condition before achieving low measurement uncertainty by calibration. The measurements are performed on a Ø100 mm optical flat, which was calibrated by NMi VSL to be flat within 7 nm rms. At standstill, the noise level of the metrology loop is 0.9 nm rms over 0.1 s. When measuring a single track at 1 rev/s, 10 revolutions overlap within 10 nm PV. The repeatability of three measurements of the flat, tilted by 13 µm, is 2 nm rms. The flatness measured by the uncalibrated machine matches the NMi data well. Ten measurements of the flat tilted by 1.6 mm repeat to 3.4 nm rms. A new non-contact measurement machine prototype for freeform optics has been developed. The characteristics desired for a high-end, single piece, freeform optics production environment (high accuracy, universal, non-contact, large measurement volume and short measurement time) have been incorporated into one instrument. The validation measurement results exceed the expectations, especially since they are basically raw data. Future calibrations and development of control and dataprocessing software will certainly further improve these results

Optical calibration of large format adaptive mirrors

Adaptive (or deformable) mirrors are widely used as wavefront correctors in adaptive optics systems. The optical calibration of an adaptive mirror is a fundamental step during its life-cycle: the process is in facts required to compute a set of known commands to operate the adaptive optics system, to compensate alignment and non common-path aberrations, to run chopped or field-stabilized acquisitions. In this work we present the sequence of operations for the optical calibration of adaptive mirrors, with a specific focus on large aperture systems such as the adaptive secondaries. Such systems will be one of the core components of the extremely large telescopes. Beyond presenting the optical procedures, we discuss in detail the actors, their functional requirements and the mutual interactions. A specific emphasys is put on automation, through a clear identification of inputs, outputs and quality indicators for each step: due to a high degrees-of-freedom count (thousands of actuators), an automated approach is preferable to constraint the cost and schedule. In the end we present some algorithms for the evaluation of the measurement noise; this point is particularly important since the calibration setup is typically a large facility in an industrial environment, where the noise level may be a major show-stopper

A review of advances in pixel detectors for experiments with high rate and radiation

The Large Hadron Collider (LHC) experiments ATLAS and CMS have established hybrid pixel detectors as the instrument of choice for particle tracking and vertexing in high rate and radiation environments, as they operate close to the LHC interaction points. With the High Luminosity-LHC upgrade now in sight, for which the tracking detectors will be completely replaced, new generations of pixel detectors are being devised. They have to address enormous challenges in terms of data throughput and radiation levels, ionizing and non-ionizing, that harm the sensing and readout parts of pixel detectors alike. Advances in microelectronics and microprocessing technologies now enable large scale detector designs with unprecedented performance in measurement precision (space and time), radiation hard sensors and readout chips, hybridization techniques, lightweight supports, and fully monolithic approaches to meet these challenges. This paper reviews the world-wide effort on these developments.Comment: 84 pages with 46 figures. Review article.For submission to Rep. Prog. Phy

Tactile force-sensing for dynamic gripping using piezoelectric force- sensors

Thesis (M. Tech.) -- Central University of Technology, Free State, 200

Self-Powered Gesture Recognition with Ambient Light

We present a self-powered module for gesture recognition that utilizes small, low-cost photodiodes for both energy harvesting and gesture sensing. Operating in the photovoltaic mode, photodiodes harvest energy from ambient light. In the meantime, the instantaneously harvested power from individual photodiodes is monitored and exploited as a clue for sensing finger gestures in proximity. Harvested power from all photodiodes are aggregated to drive the whole gesture-recognition module including a micro-controller running the recognition algorithm. We design robust, lightweight algorithm to recognize finger gestures in the presence of ambient light fluctuations. We fabricate two prototypes to facilitate user’s interaction with smart glasses and smart watches. Results show 99.7%/98.3% overall precision/recall in recognizing five gestures on glasses and 99.2%/97.5% precision/recall in recognizing seven gestures on the watch. The system consumes 34.6 µW/74.3 µW for the glasses/watch and thus can be powered by the energy harvested from ambient light. We also test system’s robustness under various light intensities, light directions, and ambient light fluctuations. The system maintains high recognition accuracy (\u3e 96%) in all tested settings

A thin monocrystalline diaphragm pressure sensor using silicon-on-insulator technology.

The sensors market is huge and growing annually, of this a large sector is pressure sensors. With increasing demands on performance there remains a need for ultraminiature, high performance pressure sensors, particularly for medicai applications. To address this a novel capacitive pressure sensor consisting of an array of parallel connected diaphragms has been designed and fabricated from SIMOX substrates. The benefits of this include single crystal silicon diaphragms, small, well controlled dimensions, single sided processing and the opportunity for electronics integration. Theoretical modelling of this structure predicts a high sensitivity and low stress device with opportunities for scaling to suit alternative applications. A novel, process technology was developed to achieve the required structure with the inclusion of procedures to address the specific issues relating to the SIMOX material. The sensor was fully characterised and the results demonstrated high performance compared with similar reported devices. Alternative structures such as cantilevers, bridges and resonators were fabricated as a demonstrative tool to show the feasibility of this technology in a wider field of applications