Transportation Mission-Based Optimization of Heavy Combination Road Vehicles and Distributed Propulsion, Including Predictive Energy and Motion Control

This thesis proposes methodologies to improve heavy vehicle design by reducing the total cost of ownership and by increasing energy efficiency and safety.Environmental issues, consumers expectations and the growing demand for freight transport have created a competitive environment in providing better transportation solutions. In this thesis, it is proposed that freight vehicles can be designed in a more cost- and energy-efficient manner if they are customized for narrow ranges of operational domains and transportation use-cases. For this purpose, optimization-based methods were applied to minimize the total cost of ownership and to deliver customized vehicles with tailored propulsion components that best fit the given transportation missions and operational environment. Optimization-based design of the vehicle components was found to be effective due to the simultaneous consideration of the optimization of the transportation mission infrastructure, including charging stations, loading-unloading, routing and fleet composition and size, especially in case of electrified propulsion. Implementing integrated vehicle hardware-transportation optimization could reduce the total cost of ownership by up to 35% in the case of battery electric heavy vehicles. Furthermore, in this thesis, the impacts of two future technological advancements, i.e., heavy vehicle electrification and automation, on road freight transport were discussed. It was shown that automation helps the adoption of battery electric heavy vehicles in freight transport. Moreover, the optimizations and simulations produced a large quantity of data that can help users to select the best vehicle in terms of the size, propulsion system, and driving system for a given transportation assignment. The results of the optimizations revealed that battery electric and hybrid heavy combination vehicles exhibit the lowest total cost of ownership in certain transportation scenarios. In these vehicles, propulsion can be distributed over different axles of different units, thus the front units may be pushed by the rear units. Therefore, online optimal energy management strategies were proposed in this thesis to optimally control the vehicle motion and propulsion in terms of the minimum energy usage and lateral stability. These involved detailed multitrailer vehicle modeling and the design and solution of nonlinear optimal control problems

Advanced Control and Estimation Concepts, and New Hardware Topologies for Future Mobility

According to the National Research Council, the use of embedded systems throughout society could well overtake previous milestones in the information revolution. Mechatronics is the synergistic combination of electronic, mechanical engineering, controls, software and systems engineering in the design of processes and products. Mechatronic systems put “intelligence” into physical systems. Embedded sensors/actuators/processors are integral parts of mechatronic systems. The implementation of mechatronic systems is consistently on the rise. However, manufacturers are working hard to reduce the implementation cost of these systems while trying avoid compromising product quality. One way of addressing these conflicting objectives is through new automatic control methods, virtual sensing/estimation, and new innovative hardware topologies

Energy management strategies for fuel cell vehicles: A comprehensive review of the latest progress in modeling, strategies, and future prospects

Fuel cell vehicles (FCVs) are considered a promising solution for reducing emissions caused by the transportation sector. An energy management strategy (EMS) is undeniably essential in increasing hydrogen economy, component lifetime, and driving range. While the existing EMSs provide a range of performance levels, they suffer from significant shortcomings in robustness, durability, and adaptability, which prohibit the FCV from reaching its full potential in the vehicle industry. After introducing the fundamental EMS problem, this review article provides a detailed description of the FCV powertrain system modeling, including typical modeling, degradation modeling, and thermal modeling, for designing an EMS. Subsequently, an in-depth analysis of various EMS evolutions, including rule-based and optimization-based, is carried out, along with a thorough review of the recent advances. Unlike similar studies, this paper mainly highlights the significance of the latest contributions, such as advanced control theories, optimization algorithms, artificial intelligence (AI), and multi-stack fuel cell systems (MFCSs). Afterward, the verification methods of EMSs are classified and summarized. Ultimately, this work illuminates future research directions and prospects from multi-disciplinary standpoints for the first time. The overarching goal of this work is to stimulate more innovative thoughts and solutions for improving the operational performance, efficiency, and safety of FCV powertrains

Factoring Electrochemical and Full-Lifecycle Aging Modes of Battery Participating in Energy and Transportation Systems

Transportation electrification emerges as a pivotal strategy to realize deep decarbonization for many countries, and the central part of this is battery. However, a key challenge often overlooked is the impact of battery aging on the economy and longevity of electric vehicles (EVs). To address this issue, the paper proposes a novel battery full-life degradation (FLD) model and energy management framework that substantially improves the overall economic efficiency of Battery Energy Storage Systems (BESS). In the first stage, battery electrochemical aging features are modeled by learning cell fading rate under various healthy states, capitalized on the Stanford experimental open dataset. Accordingly, a lifecycle degradation model is then developed considering various operational conditions and aging stages to quantitatively assess the effects of depth of discharge, C-rate, state of health, and state of charge. In the second stage, battery electrochemical aging features are integrated into vehicle energy management so that batteries under different fading rates can be flexibly utilized during whole lifecycles. The proposed methods are validated on a practical UK distribution network and a hybrid vehicles hardware-in-the-loop platform. With the proposed methods, EV users can make informed decisions to optimize energy usage and prolong the lifespan of vehicle BESS, thereby fostering a more sustainable and efficient transportation infrastructure.</p

Factoring Electrochemical and Full-Lifecycle Aging Modes of Battery Participating in Energy and Transportation Systems

Transportation electrification emerges as a pivotal strategy to realize deep decarbonization for many countries, and the central part of this is battery. However, a key challenge often overlooked is the impact of battery aging on the economy and longevity of electric vehicles (EVs). To address this issue, the paper proposes a novel battery full-life degradation (FLD) model and energy management framework that substantially improves the overall economic efficiency of Battery Energy Storage Systems (BESS). In the first stage, battery electrochemical aging features are modeled by learning cell fading rate under various healthy states, capitalized on the Stanford experimental open dataset. Accordingly, a lifecycle degradation model is then developed considering various operational conditions and aging stages to quantitatively assess the effects of depth of discharge, C-rate, state of health, and state of charge. In the second stage, battery electrochemical aging features are integrated into vehicle energy management so that batteries under different fading rates can be flexibly utilized during whole lifecycles. The proposed methods are validated on a practical UK distribution network and a hybrid vehicles hardware-in-the-loop platform. With the proposed methods, EV users can make informed decisions to optimize energy usage and prolong the lifespan of vehicle BESS, thereby fostering a more sustainable and efficient transportation infrastructure.</p

Electric Vehicle Efficient Power and Propulsion Systems

Vehicle electrification has been identified as one of the main technology trends in this second decade of the 21st century. Nearly 10% of global car sales in 2021 were electric, and this figure would be 50% by 2030 to reduce the oil import dependency and transport emissions in line with countries’ climate goals. This book addresses the efficient power and propulsion systems which cover essential topics for research and development on EVs, HEVs and fuel cell electric vehicles (FCEV), including: Energy storage systems (battery, fuel cell, supercapacitors, and their hybrid systems); Power electronics devices and converters; Electric machine drive control, optimization, and design; Energy system advanced management methods Primarily intended for professionals and advanced students who are working on EV/HEV/FCEV power and propulsion systems, this edited book surveys state of the art novel control/optimization techniques for different components, as well as for vehicle as a whole system. New readers may also find valuable information on the structure and methodologies in such an interdisciplinary field. Contributed by experienced authors from different research laboratory around the world, these 11 chapters provide balanced materials from theorical background to methodologies and practical implementation to deal with various issues of this challenging technology. This reprint encourages researchers working in this field to stay actualized on the latest developments on electric vehicle efficient power and propulsion systems, for road and rail, both manned and unmanned vehicles

Online Battery Protective Energy Management for Energy-Transportation Nexus

Grid-connected electric vehicles (GEVs) and energy-transportation nexus bring a bright prospect to improve the penetration of renewable energy and the economy of microgrids (MGs). However, it is challenging to determine optimal vehicle-to-grid (V2G) strategies due to the complex battery aging mechanism and volatile MG states. This article develops a novel online battery anti-aging energy management method for energy-transportation nexus by using a novel deep reinforcement learning (DRL) framework. Based on battery aging characteristic analysis and rain-flow cycle counting technology, the quantification of aging cost in V2G strategies is realized by modeling the impact of number of cycles, depth of discharge, and charge and discharge rate. The established life loss model is used to evaluate battery anti-aging effectiveness of agent actions. The coordination of GEVs charging is modeled as multiobjective learning by using a DRL algorithm. The training objective is to maximize renewable penetration while reducing MG power fluctuations and vehicle battery aging costs. The developed energy-transportation nexus energy management method is verified to be effective in optimal power balancing and battery anti-aging control on a MG in the U.K. This article provides an efficient and economical tool for MG power balancing by optimally coordinating GEVs charging and renewable energy, thus helping promote a low-cost decarbonization transition.</p

Energy management in plug-in hybrid electric vehicles: recent progress and a connected vehicles perspective

Plug-in hybrid electric vehicles (PHEVs) offer an immediate solution for emissions reduction and fuel displacement within the current infrastructure. Targeting PHEV powertrain optimization, a plethora of energy management strategies (EMSs) have been proposed. Although these algorithms present various levels of complexity and accuracy, they find a limitation in terms of availability of future trip information, which generally prevents exploitation of the full PHEV potential in real-life cycles. This paper presents a comprehensive analysis of EMS evolution toward blended mode (BM) and optimal control, providing a thorough survey of the latest progress in optimization-based algorithms. This is performed in the context of connected vehicles and highlights certain contributions that intelligent transportation systems (ITSs), traffic information, and cloud computing can provide to enhance PHEV energy management. The study is culminated with an analysis of future trends in terms of optimization algorithm development, optimization criteria, PHEV integration in the smart grid, and vehicles as part of the fleet

Transportation-mission-based Optimization of Heterogeneous Heavy-vehicle Fleet Including Electrified Propulsion

Commercial-vehicle manufacturers design vehicles to operate over a wide range of transportation tasks and driving cycles. However, certain possibilities of reducing emissions, manufacturing and operational costs from end vehicles are neglected if the target range of transportation tasks is narrow and known in advance, especially in case of electrified propulsion. Apart from real-time energy optimization, vehicle hardware can be meticulously tailored to best fit a known transportation task. As proposed in this study, a heterogeneous fleet of heavy-vehicles can be designed in a more cost- and energy-efficient manner, if the coupling between vehicle hardware, transportation mission, and infrastructure is considered during initial conceptual-design stages. To this end, a rather large optimization problem was defined and solved to minimize the total cost of fleet ownership in an integrated manner for a real-world case study. In the said case-study, design variables of optimization problem included mission, recharging infrastructure, loading--unloading scheme, number of vehicles of each type, number of trips, vehicle-loading capacity, selection between conventional, fully electric, and hybrid powertrains, size of internal-combustion engines and electric motors, number of axles being powered, and type and size of battery packs. This study demonstrated that by means of integrated fleet customization, battery-electric heavy-vehicles could strongly compete against their conventional combustion-powered counterparts. Primary focus has been put on optimizing vehicle propulsion, transport mission, infrastructure and fleet size rather than routing

Impacts of Connected and Automated Vehicles on Energy and Traffic Flow: Optimal Control Design and Verification Through Field Testing

This dissertation assesses eco-driving effectiveness in several key traffic scenarios that include passenger vehicle transportation in highway driving and urban driving that also includes interactions with traffic signals, as well as heavy-duty line-haul truck transportation in highway driving with significant road grade. These studies are accomplished through both traffic microsimulation that propagates individual vehicle interactions to synthesize large-scale traffic patterns that emerge from the eco-driving strategies, and through experimentation in which real prototyped connected and automated vehicles (CAVs) are utilized to directly measure energy benefits from the designed eco-driving control strategies. In particular, vehicle-in-the-loop is leveraged for the CAVs driven on a physical test track to interact with surrounding traffic that is virtually realized through said microsimulation software in real time. In doing so, model predictive control is designed and implemented to create performative eco-driving policies and to select vehicle lane, as well as enforce safety constraints while autonomously driving a real vehicle. Ultimately, eco-driving policies are both simulated and experimentally vetted in a variety of typical driving scenarios to show up to a 50% boost in fuel economy when switching to CAV drivers without compromising traffic flow. The first part of this dissertation specifically assesses energy efficiency of connected and automated passenger vehicles that exploit intention-sharing sourced from both neighboring vehicles in a highway scene and from traffic lights in an urban scene. Linear model predictive control is implemented for CAV motion planning, whereby chance constraints are introduced to balance between traffic compactness and safety, and integer decision variables are introduced for lane selection and collision avoidance in multi-lane environments. Validation results are shown from both large-scale microsimulation and through experimentation of real prototyped CAVs. The second part of this dissertation then assesses energy efficiency of automated line-haul trucks when tasked to aerodynamically platoon. Nonlinear model predictive control is implemented for motion planning, and simulation and experimentation are conducted for platooning verification under highway conditions with traffic. Then, interaction-aware and intention-sharing cooperative control is further introduced to eliminate experimentally measured platoon disengagements that occur on real highways when using only status-sharing control. Finally, the performance of automated drivers versus human drivers are compared in a point-to-point scenario to verify fundamental eco-driving impacts -- experimentally showing eco-driving to boost energy economy by 11% on average even in simple driving scenarios