Polyacrylonitrile-encapsulated amorphous zirconium phosphate composite adsorbent for Co, Nd and Dy separations

Recycled Nd and Dy from the end-of-life NdFeB permanent magnet is an important supplement for the increasing demand of rare-earth elements. Thus, there is an urgent need to develop an environmentally friendly recycling method. Amorphous zirconium phosphate exhibits selective separation properties towards the ternary Co-Nd-Dy system, however, its powdery form limits development of scaled-up applications. We present an efficient amorphous ZrP/Polyacrylonitrile (am-ZrP/PAN) composite ion exchanger for uptake and separation of Nd, Dy and Co. The am-ZrP/PAN composite was synthesized and its structural, morphologic and acidic properties were investigated by various methods. X-ray tomography revealed rather evenly distributed am-ZrP in the PAN polymer matrix. The selectivity and ion-exchange kinetics of the am-ZrP/PAN composite were determined in relation to the individual elements. Due to dimethylformide (DMF) intercalation into the interlayer of ZrP, the uptake of Co, Nd and Dy increased 50% compared with that of the pristine am-ZrP. Column separation of Co, Nd and Dy from the Co-Nd-Dy ternary system was assessed by varying the feed concentration, loading degree, temperature, running speed and elution agent (HNO3) concentration. Finally, gradient elution was employed for Co, Nd and Dy separation from a simulated ternary leachate. Fractions with 87.9% pure Co, 96.4% pure Nd and 40% pure Dy were collected through a single-column operation.Peer reviewe

Cancer incidence and cause-specific mortality in patients with metal-on-metal hip replacements in Finland : A population-based study with a mean follow-up of 4.6 (1–11) years

Peer reviewe

Process innovation in reverse logistics : Remodeling of customer returns process in pharmaceutical wholesale sector

Siirretty Doriast

AMK-kirjastojen Melindaan liittymisen eteneminen

Tuomo Virolaisen esitys Asiantuntijaseminaarissa 26.11.2013 Helsingissä

Direct Production of Ni–Co–Mn Mixtures for Cathode Precursors from Cobalt-Rich Lithium-Ion Battery Leachates by Solvent Extraction

A novel solvent extraction scheme was developed for the processing of Co-rich lithium-ion battery (LIB) leachate to a Ni–Co–Mn (NCM) sulfate mixture that can be directly used in the precursor synthesis of LIB cathodes. Conventional hydrometallurgical recycling of spent LIBs usually aims at separation of Li, Ni, Co, and Mn into pure fractions, which is simplified here. Operating pH and the number of extraction stages for each separation were evaluated from batch equilibrium experiments. Two continuous countercurrent extractions with bis(2-ethylhexyl) hydrogen phosphate (D2EHPA) and one with Cyanex 272 were studied in bench-scale mixer-settler equipment, and a Ni–Co–Mn solution with n(Ni):n(Co) = 14.16 and n(Ni):n(Mn) = 8.06 was obtained. The Ni:Co:Mn molar ratio in the NCM mixture can be adjusted to, for example, 8:1:1 using a Co-rich raffinate from the same process, and no additional transition metal salts are required for tuning the composition. Stripping raffinate containing 102.7 g L−1 Co at 99.8% relative purity was obtained from Cyanex 272 extraction. The main benefit of the process concept is that the solvent extraction separations can be operated with less stringent requirements than when producing pure metal salts

Solvent Extraction for Separation of 99.9% Pure Cobalt and Recovery of Li, Ni, Fe, Cu, Al from Spent LIBs

In this work, hydrometallurgical recycling of metals from high-cobalt-content spent lithium-ion batteries (LIBs) from laptops was studied using precipitation and solvent extraction as alternative purification processes. Large amounts of cobalt (58% by weight), along with nickel (6.2%), manganese (3.06%) and lithium (6.09%) are present in LiCoO2 and Li2CoMn3O8 as prominent Co-rich phases of the electrode material. The pregnant leach solution (PLS) that was generated by leaching in the presence of 10% H2O2 using 50 g/L pulp density at 80 °C for 4 h contained 27.4 g/L Co, 3.21 g/L Ni, 1.59 g/L Mn and 3.60 g/L Li. The PLS was subjected to precipitation at various pH using 2 M NaOH but the purification performance was poor. To improve the separation of Mn and other impurities and in order to avoid the loss of cobalt and nickel, separation studies were carried out using a solvent extraction technique using di-(2-ethylhexyl) phosphoric acid (D2EHPA) and bis-(2,4,4-trimethylpentyl) phosphinic acid (Cyanex 272). Overall, this study examines the fundamentals of separating and synthesizing 99.9% pure Co sulfate from leach liquor of spent laptop LIBs with remarkably high cobalt content