Virtual Simulation for Multi-material LM Process

In an ONR funded MURI program, to improve quality of multi-material parts, we've been developing an advanced computer simulation for the multi-material layered manufacturing (LM) process. The CAD models and their .stLfiles are created using. the commercially available software such as I-DEAS and ProE. Using this information, one tool path file per material is generated. Our file preparation algorithm, systematically, layer by layer, integrates all tool path files into one multi-material tool path file. The results of the multi-material tool path are graphically visualized using the simulation algorithm (written in c++ & SGI OpenGL). From a virtual simulation, we can check the LM process, and make the best selection of tool path parameters afterwards. After several trials from design to simulation, if the simulation result is acceptable, the real manufacturing can be started. And the part's quality should be better than a part manufactured without running simulation in advance. This paper will represent .•. new studies on using real toadshapes to get more realistic simulation results. Many parts have been successfully simulated using our method.Mechanical Engineerin

Shrinkage and Deformation in Components Manufactured by Fused Deposition of Ceramics

Fused Deposition of Ceramics (FDC) presents a new processing technique that may contribute to anisotropic shrinkage and deformation, which are critical issues in the manufacture of ceramic components. The aim ofthis study is to identify and quantify key FDC parameters and their influence on shrinkage and deformation. The study was divided into two focus areas. The first was the effect ofthe FDC build parameters on the shrinkage of ceramic parts. The second focused on the interaction of the FDC build process with the geometrical features of a part. A series of experimental design techniques have been implemented in order to gain a thorough understanding of said parameters, as well as any possible interactions between parameters Studies have been conducted across each processing step, from the green manufacture of the part, through binder removal, and sintering. The data and knowledge gained from these experiments will allow us to redesign the original CAD component files to compensate for the shrinkage and deformation encountered when using the FDC techniqueMechanical Engineerin

Thermal Analysis Of Fused Deposition

Fused Deposition processes involve successive melting, extrusion and solidification of thermoplastic polymer melts. Fluid mechanics and heat transfer of neat or particle-filled polymeric melts, viscoelastic deformation and solidification ofthe roads that are being produced, and repetitive thermal loading of the growing part are important physical processes that control the final quality of the part. Previous computational process models investigated deposition and cooling processes for single and multiple filaments. In the current study, complimentary computational models are presented for the extrusion phase of the process. Impact of liquefier and nozzle design on thermal hardware behavior and operational stability has been quantified. Also a detailed study of temperature field near the vicinity of deposition point is presented with particular emphasis on dimensional analysis and deposition ofmultiple material systems.Mechanical Engineerin

High Quality, Fully Dense Ceramic Components Manufactured Using Fused Deposition of Ceramics (FDC)

Solid Freeform Fabrication (SFF) is a technology that produces physical solid components or parts from computer design models. This technology has the potential of reducing functional ceramic product development cycle time in terms of reducing design iteration and production time, minimizing extra post processing, and therefore reducing cost. A commercially available Fused Deposition Modeling (FDM™) 3D Modeler was altered for use with ceramics. This newly developed method referred to as Fused Deposition of Ceramics (FDC) is capable of fabricating complex shape, functional ceramic components. We have investigated issues related to hardware, software, feed material, and build strategy which are required to achieve high quality, fully dense green ceramic parts. In this paper, we report recent improvements made in the FDC process, including hardware modifications, software improvements, feed material standardization, as well as build strategy/condition control. We also report the current FDC status for making complex functional parts. Our goal is to optimize the FDC condition to ensure its robustness for producing defect free green ceramic parts consistently and without interruption.Mechanical Engineerin

The lexicocalorimeter: Gauging public health through caloric input and output on social media

We propose and develop a Lexicocalorimeter: an online, interactive instrument for measuring the caloric content of social media and other large-scale texts. We do so by constructing extensive yet improvable tables of food and activity related phrases, and respectively assigning them with sourced estimates of caloric intake and expenditure. We show that for Twitter, our naive measures of caloric input , caloric output , and the ratio of these measures are all strong correlates with health and well-being measures for the contiguous United States. Our caloric balance measure in many cases outperforms both its constituent quantities; is tunable to specific health and well-being measures such as diabetes rates; has the capability of providing a real-time signal reflecting a population\u27s health; and has the potential to be used alongside traditional survey data in the development of public policy and collective self-awareness. Because our Lexicocalorimeter is a linear superposition of principled phrase scores, we also show we can move beyond correlations to explore what people talk about in collective detail, and assist in the understanding and explanation of how population-scale conditions vary, a capacity unavailable to black-box type methods

Integrative genomic analysis implicates limited peripheral adipose storage capacity in the pathogenesis of human insulin resistance.

Insulin resistance is a key mediator of obesity-related cardiometabolic disease, yet the mechanisms underlying this link remain obscure. Using an integrative genomic approach, we identify 53 genomic regions associated with insulin resistance phenotypes (higher fasting insulin levels adjusted for BMI, lower HDL cholesterol levels and higher triglyceride levels) and provide evidence that their link with higher cardiometabolic risk is underpinned by an association with lower adipose mass in peripheral compartments. Using these 53 loci, we show a polygenic contribution to familial partial lipodystrophy type 1, a severe form of insulin resistance, and highlight shared molecular mechanisms in common/mild and rare/severe insulin resistance. Population-level genetic analyses combined with experiments in cellular models implicate CCDC92, DNAH10 and L3MBTL3 as previously unrecognized molecules influencing adipocyte differentiation. Our findings support the notion that limited storage capacity of peripheral adipose tissue is an important etiological component in insulin-resistant cardiometabolic disease and highlight genes and mechanisms underpinning this link.This study was funded by the UK Medical Research Council through grants MC_UU_12015/1, MC_PC_13046, MC_PC_13048 and MR/L00002/1. This work was supported by the MRC Metabolic Diseases Unit (MC_UU_12012/5) and the Cambridge NIHR Biomedical Research Centre and EU/EFPIA Innovative Medicines Initiative Joint Undertaking (EMIF grant 115372). Funding for the InterAct project was provided by the EU FP6 program (grant LSHM_CT_2006_037197). This work was funded, in part, through an EFSD Rising Star award to R.A.S. supported by Novo Nordisk. D.B.S. is supported by Wellcome Trust grant 107064. M.I.M. is a Wellcome Trust Senior Investigator and is supported by the following grants from the Wellcome Trust: 090532 and 098381. M.v.d.B. is supported by a Novo Nordisk postdoctoral fellowship run in partnership with the University of Oxford. I.B. is supported by Wellcome Trust grant WT098051. S.O'R. acknowledges funding from the Wellcome Trust (Wellcome Trust Senior Investigator Award 095515/Z/11/Z and Wellcome Trust Strategic Award 100574/Z/12/Z)

CropPol: a dynamic, open and global database on crop pollination

Seventy five percent of the world's food crops benefit from insect pollination. Hence, there has been increased interest in how global change drivers impact this critical ecosystem service. Because standardized data on crop pollination are rarely available, we are limited in our capacity to understand the variation in pollination benefits to crop yield, as well as to anticipate changes in this service, develop predictions, and inform management actions. Here, we present CropPol, a dynamic, open and global database on crop pollination. It contains measurements recorded from 202 crop studies, covering 3,394 field observations, 2,552 yield measurements (i.e. berry weight, number of fruits and kg per hectare, among others), and 47,752 insect records from 48 commercial crops distributed around the globe. CropPol comprises 32 of the 87 leading global crops and commodities that are pollinator dependent. Malus domestica is the most represented crop (32 studies), followed by Brassica napus (22 studies), Vaccinium corymbosum (13 studies), and Citrullus lanatus (12 studies). The most abundant pollinator guilds recorded are honey bees (34.22% counts), bumblebees (19.19%), flies other than Syrphidae and Bombyliidae (13.18%), other wild bees (13.13%), beetles (10.97%), Syrphidae (4.87%), and Bombyliidae (0.05%). Locations comprise 34 countries distributed among Europe (76 studies), Northern America (60), Latin America and the Caribbean (29), Asia (20), Oceania (10), and Africa (7). Sampling spans three decades and is concentrated on 2001-05 (21 studies), 2006-10 (40), 2011-15 (88), and 2016-20 (50). This is the most comprehensive open global data set on measurements of crop flower visitors, crop pollinators and pollination to date, and we encourage researchers to add more datasets to this database in the future. This data set is released for non-commercial use only. Credits should be given to this paper (i.e., proper citation), and the products generated with this database should be shared under the same license terms (CC BY-NC-SA). This article is protected by copyright. All rights reserved

A Phenomenological Numerical Model For Fused Deposition Processing of Particle Filled Parts

Fused Deposition ModelingTM utilizes the simple idea of melting, extrusion and resolidification of thermoplastic filaments. The introduction of particulate materials, especially ceramics and metals, will widen the range of capabilities of the process. The present study is directed to the development of a family of numerical models for the FDM and Fused Deposition of Ceramics processes. These models in turn would help to predict the operation windows of the FDM/FDC. Time-dependent mesh generation and parameter file generation are incorporated into the developed two-dimensional model. Finite element method is used in order to address heat transfer issues regarding the solidification ofthe thermoplastic binderMechanical Engineerin

Photovoltaics, Controlled nucleation and growth process for large grained polycrystalline silicon.

Research has been conducted to develop a new means of producing large grained polycrystlline thin films for photovoltaic applications. The process is one of growth of controlled crystalline nuclei in an a-Si film. For this process to be practicle, we must develop a-Si films with crystallization behavior such that the rate of spontaneous crystallization (nucleation rate) is essentially zero at temperatures where the growth rates are > 104 A/min. Amorphous Si films, deposited on oxidized single crystal substrates by RF sputtering, E-beam evaporation, and CVD, have been examined. The spontaneous crystallization behavior and the rates of nucleation and growth of crystals in the Si films have been evaluated using X-ray diffraction and TEM. The results show that microstructural features and impurities in the RF sputtered films result in very high nucleation rates and extremely low growth rates. The CVD films have high nucleation rates associated with the high deposition temperatures. The growth rates for Si crystallites into a-Si in the CVD films are only a factor of 20 below desired levels.For process demonstration one requires a deposition process that will produce extremely high purity (- 1018/cm3) a-Si films at low deposition temperatures. It remains to be seen if this can be done economically by E-beam or conventional CVD processes.Solar Energy Research Institute, U.S. Dept. of Energy