In situ diagnostics and prognostics of wire bonding faults in IGBT modules for electric vehicle drives

This paper presents a diagnostic and prognostic condition monitoring method for insulated-gate bipolar transistor (IGBT) power modules for use primarily in electric vehicle applications. The wire-bond-related failure, one of the most commonly observed packaging failures, is investigated by analytical and experimental methods using the on-state voltage drop as a failure indicator. A sophisticated test bench is developed to generate and apply the required current/power pulses to the device under test. The proposed method is capable of detecting small changes in the failure indicators of the IGBTs and freewheeling diodes and its effectiveness is validated experimentally. The novelty of the work lies in the accurate online testing capacity for diagnostics and prognostics of the power module with a focus on the wire bonding faults, by injecting external currents into the power unit during the idle time. Test results show that the IGBT may sustain a loss of half the bond wires before the impending fault becomes catastrophic. The measurement circuitry can be embedded in the IGBT drive circuits and the measurements can be performed in situ when the electric vehicle stops in stop-and-go, red light traffic conditions, or during routine servicing

On the identifiability of steady-state induction machine models using external measurements

A common practice in induction machine parameter identification techniques is to use external measurements of voltage, current, speed, and/or torque. Using this approach, it has been shown that it is possible to obtain an infinite number of mathematical solutions representing the machine parameters. This paper examines the identifiability of two commonly used induction machine models, namely the T-model (the conventional per phase equivalent circuit) and the inverse Γ-model. A novel approach based on the alternating conditional expectation (ACE) algorithm is employed here for the first time to study the identifiability of the two induction machine models. The results obtained from the proposed ACE algorithm show that the parameters of the commonly employed T-model are unidentifiable, unlike the parameters of the inverse Γ-model which are uniquely identifiable from external measurements. The identifiability analysis results are experimentally verified using the measured operating characteristics of a 1.1-kW three-phase induction machine in conjunction with the Levenberg-Marquardt algorithm, which is developed and applied here for this purpose

Non-invasive identification of turbogenerator parameters from actual transient network data

Synchronous machines are the most widely used form of generators in electrical power systems. Identifying the parameters of these generators in a non-invasive way is very challenging because of the inherent non-linearity of power station performance. This study proposes a parameter identification method using a stochastic optimisation algorithm that is capable of identifying generator, exciter and turbine parameters using actual network data. An eighth order generator/turbine model is used in conjunction with the measured data to develop the objective function for optimisation. The effectiveness of the proposed method for the identification of turbo-generator parameters is demonstrated using data from a recorded network transient on a 178 MVA steam turbine generator connected to the UK's national grid