14 research outputs found

    Correlating Chemical Reaction and Mass Transport in Hydrogen-based Direct Reduction of Iron Oxide

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    Steelmaking contributes 8% to the total CO2 emissions globally, primarily due to coal-based iron ore reduction. Clean hydrogen-based ironmaking has variable performance because the dominant gas-solid reduction mechanism is set by the defects and pores inside the mm-nm sized oxide particles that change significantly as the reaction progresses. While these governing dynamics are essential to establish continuous flow of iron and its ores through reactors, the direct link between agglomeration and chemistry is still contested due to missing measurements. In this work, we directly measure the connection between chemistry and agglomeration in the smallest iron oxides relevant to magnetite ores. Using synthesized spherical 10-nm magnetite particles reacting in H2, we resolve the formation and consumption of w\"ustite (FeO) - the step most commonly attributed to agglomeration. Using X-ray scattering and microscopy, we resolve crystallographic anisotropy in the rate of the initial reaction, which becomes isotropic as the material sinters. Complementing with imaging, we demonstrate how the particles self-assemble, subsequently react and sinter into ~100x oblong grains. Our insights into how morphologically uniform iron oxide particles react and agglomerate H2 reduction enable future size-dependent models to effectively describe the multiscale iron ore reduction

    Core-shell nano-structured carbon composites based on tannic acid for lithium-ion batteries

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    Core-shell nano-structured carbon composites have been used as electrode materials in lithium-ion batteries (LIBs) with increasing attention. The large volume swing during lithiation/delithiation processes and poor electronic conductivity are two key issues in the newly-proposed electrode materials, which severely limit their practical applications in LIBs. In order to solve these problems, we report a facile and versatile method to prepare core-shell nano-structured carbon composites using low cost and widely available tannic acid as the carbon source. The carbon layers with controlled thicknesses of 6-12 nm and 1-3 nm were coated on the surface of Si and TiO2 nanoparticles, respectively. Due to the carbon layers, both the Si@C and TiO2@C nanocomposites used as anode materials in LIBs showed excellent electrochemical performances including good cycling stability and high rate capability. We believe that this method may be applicable to various carbon-coating nanocomposites.</p
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