Determination of the degree of reaction of fly ash in blended cement pastes

This paper gives a review over methods to determine the degree of reaction for supplementary cementitious materials (SCMs) with focus on Portland cement - fly ash blends only and summarizes and highlights the most important findings which are detailed in a parallel paper published in Materials and Structures. Determination of the extent of the reaction of SCMs in mixtures is complicated for several reasons: (1) the physical presence of SCMs affects the rate and extent of the reaction of the ground clinker component – the so called “filler effect”; (2) SCMs are usually amorphous with complex and varied mineralogy which make them difficult to quantify by many classical techniques such as X-ray diffraction; (3) the rate of reaction of SCMs in a cement blend may be quite different from its rate of reaction in systems containing simply alkali or lime. From this review it is clear that measuring the degree of reaction of SCMs remains challenging. Nevertheless progress has been made in recent years to offer alternatives to the traditional selective dissolution methods. Unfortunately some of these – image analysis and EDS mapping in the scanning electron microscope, and NMR - depend on access to expensive equipment and are time consuming. With regard to fly ashes, NMR seems to be reliable but limited to fly ash with low iron content. New methods with quantitative EDS mapping to segment fly ash particles from the hydrated matrix and to follow the reaction of glass groups of disparate composition separately look very promising, but time consuming. Sources with a high proportion of fine particles will have higher errors due to lower limit of resolution (1-2 μm). Whereas for SCMs which react relatively fast (e.g. slag, calcined clay) the methods based on calorimetry and chemical shrinkage seem promising on a comparative basis, the very low reaction degree of fly ashes before 28 days means that the calorimetry method is not practical. There is a lack of data to assess the usefulness of long term chemical shrinkage measurements. The possibility to quantify the amorphous phase by XRD is promising as this is a widely available and rapid technique which can at the same time give a wealth of additional information on the phases formed. However, the different reaction rates of different glasses in compositionally heterogeneous fly ashes will need to be accounted for and may strongly reduce the accuracy of the profile decomposition method. This paper is the work of working group 2 of the RILEM TC 238-SCM “Hydration and microstructure of concrete with supplementary cementitious materials”

Report of RILEM TC 281-CCC: insights into factors affecting the carbonation rate of concrete with SCMs revealed from data mining and machine learning approaches

© The Author(s) 2024. This article is licensed under a Creative Commons Attribution 4.0 International License. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.The RILEM TC 281–CCC ‘‘Carbonation of concrete with supplementary cementitious materials’’ conducted a study on the effects of supplementary cementitious materials (SCMs) on the carbonation rate of blended cement concretes and mortars. In this context, a comprehensive database has been established, consisting of 1044 concrete and mortar mixes with their associated carbonation depth data over time. The dataset comprises mix designs with a large variety of binders with up to 94% SCMs, collected from the literature as well as unpublished testing reports. The data includes chemical composition and physical properties of the raw materials, mix-designs, compressive strengths, curing and carbonation testing conditions. Natural carbonation was recorded for several years in many cases with both indoor and outdoor results. The database has been analysed to investigate the effects of binder composition and mix design, curing and preconditioning, and relative humidity on the carbonation rate. Furthermore, the accuracy of accelerated carbonation testing as well as possible correlations between compressive strength and carbonation resistance were evaluated. One approach to summerise the physical and chemical resistance in one parameter is the ratio of water content to content of carbonatable CaO (w/CaOreactive ratio). The analysis revealed that the w/CaOreactive ratio is a decisive factor for carbonation resistance, while curing and exposure conditions also influence carbonation. Under natural exposure conditions, the carbonation data exhibit significant variations. Nevertheless, probabilistic inference suggests that both accelerated and natural carbonation processes follow a square-root-of-time behavior, though accelerated and natural carbonation cannot be converted into each other without corrections. Additionally, a machine learning technique was employed to assess the influence of parameters governing the carbonation progress in concretes.Peer reviewe

Carbonation rate of alkali-activated concretes and high-volume SCM concretes: a literature data analysis by RILEM TC 281-CCC

The current understanding of the carbonation and the prediction of the carbonation rate of alkali-activated concretes is complicated inter alia by the wide range of binder chemistries used and testing conditions adopted. To overcome some of the limitations of individual studies and to identify general correlations between mix design parameters and carbonation resistance, the RILEM TC 281-CCC ‘Carbonation of Concrete with Supplementary Cementitious Materials’ Working Group 6 compiled and analysed carbonation data for alkali-activated concretes and mortars from the literature. For comparison purposes, data for blended Portland cement-based concretes with a high percentage of SCMs (≥ 66% of the binder) were also included in the database. The analysis indicates that water/CaO ratio and water/binder ratio exert an influence on the carbonation resistance of alkali-activated concretes; however, these parameters are not good indicators of the carbonation resistance when considered individually. A better indicator of the carbonation resistance of alkali-activated concretes under conditions approximating natural carbonation appears to be their water/(CaO + MgOeq + Na2Oeq + K2Oeq) ratio, where the subscript ‘eq’ indicates an equivalent amount based on molar masses. Nevertheless, this ratio can serve as approximate indicator at best, as other parameters also affect the carbonation resistance of alkali-activated concretes. In addition, the analysis of the database points to peculiarities of accelerated tests using elevated CO2 concentrations for low-Ca alkali-activated concretes, indicating that even at the relatively modest concentration of 1% CO2, accelerated testing may lead to inaccurate predictions of the carbonation resistance under natural exposure conditions

The steel–concrete interface

Although the steel–concrete interface (SCI) is widely recognized to influence the durability of reinforced concrete, a systematic overview and detailed documentation of the various aspects of the SCI are lacking. In this paper, we compiled a comprehensive list of possible local characteristics at the SCI and reviewed available information regarding their properties as well as their occurrence in engineering structures and in the laboratory. Given the complexity of the SCI, we suggested a systematic approach to describe it in terms of local characteristics and their physical and chemical properties. It was found that the SCI exhibits significant spatial inhomogeneity along and around as well as perpendicular to the reinforcing steel. The SCI can differ strongly between different engineering structures and also between different members within a structure; particular differences are expected between structures built before and after the 1970/1980s. A single SCI representing all on-site conditions does not exist. Additionally, SCIs in common laboratory-made specimens exhibit significant differences compared to engineering structures. Thus, results from laboratory studies and from practical experience should be applied to engineering structures with caution. Finally, recommendations for further research are made

Report of RILEM TC 267-TRM phase 3: validation of the R3 reactivity test across a wide range of materials

RILEM TC 267 TRM– “Tests for Reactivity of Supplementary Cementitious Materials” recommends the Rapid Reliable Relevant (R3) test as a method for determining the chemical reactivity of supplementary cementitious materials (SCMs) in Portland cement blends. In this paper, the R3 test was applied to 52 materials from a wide range of conventional and alternative SCMs with the aim to validate such test. An excellent correlation was found between the cumulative heat release and the bound water determined following the R3 test method. Comparison of the R3 test results to mortar compressive strength development showed that all conventional SCMs (e.g. blast furnace slag and fly ashes) followed the same trend, with the notable exception of very reactive calcined kaolinitic clays. It is discussed, through an in-depth statistical regression analysis of the R3 reactivity test results and the 28 days relative compressive strengths, how reactivity threshold values for classification of the chemical reactivity of SCMs could be proposed based on the R3 test results

Report of RILEM TC 267-TRM phase 2: optimization and testing of the robustness of the R3 reactivity tests for supplementary cementitious materials

The results of phase 1 of an interlaboratory test, coordinated by the RILEM TC 267-TRM “Tests for Reactivity of Supplementary Cementitious Materials” showed that the R3 (rapid, relevant, reliable) test method, by measurement of heat release or bound water, provided the most reliable and relevant determination of the chemical reactivity of supplementary cementitious materials (SCMs), compared to other test methods. The phase 2 work, described in this paper aimed to improve the robustness of the test procedure and to develop precision statements for the consolidated test procedure. The effect of the pre-mixing and mixing conditions, and the impact of the mix design on the test method robustness were assessed and fixed for optimal conditions to carry out the R3 heat release test. The effect of the drying step was evaluated to define the R3 bound water test procedure in more detail. Finally, the robustness of the consolidated final test methods was determined by an interlaboratory study to define the precision statements

Einfluesse der konstruktiven Auslegung und der Betriebsweise von Radladern auf ihre Leistung und den Kraftstoffverbrauch

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