A Review of Bulk Powder Caking

The handling and storage of bulk powders is common in many industries such as detergent, pharmaceutical, bulk chemical and food. A lot of materials are susceptible to changes with time that may lead to bulk powder caking, resulting in an unmanageable powder and process downtime, which impacts upon profitability. In this review the current state of the art related to powder caking is explored. The relevant interparticle interactions are discussed with respect to elastic and plastic deformations and the development of liquid and solid bridges due to capillary condensation, sintering and solvent evaporation. The environmental, i.e. temperature and humidity, and the mechanical conditions can heavily influence the transformation of a bulk powder and a number of studies are available that attempt to relate these conditions to caking. A significant amount of work related to the caking behaviour of amorphous powders is available in the literature. Amorphous materials are susceptible to caking due to environmental conditions influencing the glass transition temperature. Once the temperature of amorphous powders exceeds the glass transition, viscous flow occurs and cake strength increases. Crystalline solids may undergo transformations leading to caking. It can take a considerable time and cyclic environmental conditions for caking to occur. However, little research focuses on cyclic conditions and there is limited predictive capability. Finally the options available for attempting to reduce caking propensity are briefly covered and a section that discusses the available caking test methods is given

Modelling of auto-agglomeration of cohesive powders

Fine particles in the micron size range or smaller are usually so cohesive that they cannot exist as individual entities and are in cluster form, the size of which depends on the stress history. During handling, transportation or storage, the powder is subjected to mechanical vibration and/or agitation and, as a result of which clumping of particles or “snowballing” can occur even without the presence of any binder. This is an undesirable feature, as it is responsible for poor flow behaviour, cohesive arching, segregation of lumps and inducing flaws in products. Nevertheless, the mechanism of auto-agglomeration of cohesive powder has not received due attention and the conditions under which such clusters/lumps form, their size, structure and strength has not been analysed extensively. In this work we present a preliminary model to predict the equilibrium cluster size based on two separate energy balances to predict the granule solid fraction and equilibrium size, respectively. Despite some broad approximations, this approach can capture the trend of variation of the agglomerate size with the vibration intensity for some data reported in the literature. The proposed model also identifies the mechanism controlling the growth of the agglomerates as the balance between the cohesive energy of the particles and the disruptive energy of vibration

A gain-scheduled PID controller for propofol dosing in anesthesia

6siA gain-scheduled proportional-integral-derivative controller is proposed for the closed-loop dosing of propofol in anesthesia (with the bispectral index as a controlled variable). In particular, it is shown that a different tuning of the parameters should be used during the infusion and maintenance phases. Further, the role of the noise filter is investigated.nonenonePadula, F.; Ionescu, C.; Latronico, N.; Paltenghi, M.; Visioli, A.; Vivacqua, G.Padula, Fabrizio; Ionescu, C.; Latronico, Nicola; Paltenghi, M.; Visioli, Antonio; Vivacqua, Giuli

Extensive solitary lymphatic malformation of the liver in a child: a case report and literature review

Intrabdominal lymphatic malformations are rare benign congenital vascular anomalies that account for less than 5% of benign masses in childhood, with an extremely variable clinical presentation. For this reason, although their radiological appearance is usually typical, diagnosis can be challenging and not always immediate. This report describes a unique case of extensive solitary hepatic lymphatic malformation in a 10-year-old boy with both extra- and intraparenchymal development with no associated symptoms. A literature review of reported cases of solitary hepatic lymphatic malformation is also included

Analysis of screw feeding of faceted particles by discrete element method

Reliable and consistent powder flow in screw feeders is of great interest to a wide range of industries, particularly for continuous manufacturing of pharmaceutical powders. However, analysis of flow of cohesive powders with sharp corners and edges, as commonly found in the case of crystalline solids, presents a great challenge due to complexity of shape and its influence on flow. In the present work, the influence of particle shape and cohesion on phenomena such as cohesive arching in hoppers and screw feeder pitches is analysed by numerical simulations using the Discrete Element Method, and their impact on the outlet mass flow rate is evaluated. Faceted and spherical particles with different cohesion levels are generated and allowed to settle in a hopper on top of a screw feeder. The screw is then rotated, thus feeding the particles through the barrel. Particle interactions are analysed numerically for the hopper region, a predominantly slow-flow regime, and for the pitches of the screw feeder, where a speed-dependent regime prevails. Paracetamol crystal shape is taken as a model faceted shape. Its parameters such as the coefficients of restitution and friction, needed for the simulations, are calibrated by experimental work. Transient arching occurs as the level of cohesion is increased. The frequency of formation and collapse of arches within the hopper region increases, and eventually, permanent arching is observed. Analysis of stress and strain rate in the screw barrel region shows that the shear stress is a weak function of the shear rate with a power index of around 0.3, which is independent of particle shape. The flow rate is influenced considerably by particle shape, whilst increased cohesion causes an increase in void fraction and affects transient arching

DEM analysis of the effect of particle shape, cohesion and strain rate on powder rheometry

Discrete Element Method (DEM) is used to simulate the flow of particles addressing the influence of shear strain rate, particle shape and cohesion on the flow characteristics. For this purpose, the dynamics of particle motion in the Freeman Technology FT4 rheometer is analysed. The simulations are first validated by comparison with experiments with cohesive particles, i.e. silanised glass beads, from the literature. Particles with faceted shapes, sharp corners and edges are then simulated and found to require significantly higher energy to flow compared to spherical particles. The presence of truncated vertices, typical of active pharmaceutical ingredients, influences the flow behaviour drastically. The results of this analysis therefore reveal the importance of considering the actual particle shape in DEM simulations when faceted particles are considered. Finally, a rheological model describing the relationship between the dimensionless shear stress and the inertial number for several particle shapes, cohesion values and blade tip speeds is proposed. The outcome of this study may lead to a unified rheological description of powder flow, which incorporates the effect of cohesion, shape and shear strain rate

Differential phosphorylation of c-Jun and JunD in response to the epidermal growth factor is determined by the structure of MAPK targeting sequences

MAPK phosphorylation of various substrates is mediated by the presence of docking sites, including the D domain and the DEF motif. Depending on the number and sequences of these domains, substrates are phosphorylated by specific subsets of MAPKs. For example, a D domain targets JNK to c-Jun, whereas a DEF motif is required for ERK phosphorylation of c-Fos. JunD, in contrast, contains both D and DEF domains. Here we show that these motifs mediate JunD phosphorylation in response to either ERK or JNK activation. An intact D domain is required for phosphorylation and activation of JunD by both subtypes of MAPK. The DEF motif acts together with the D domain to elicit efficient phosphorylation of JunD in response to the epidermal growth factor (EGF) but has no function on JunD phosphorylation and activation by JNK signaling. Furthermore, we show that conversion of a c-Jun sequence to a canonical DEF domain, as it is present in JunD, elicits c-Jun activation in response to EGF. Our results suggest that evolution of a particular modular system of MAPK targeting sequences has determined a differential response of JunD and c-Jun to ERK activation

Closing-Wedge Posterior Tibial Slope-Reducing Osteotomy in Complex Revision ACL Reconstruction

Background: A posterior tibial slope (PTS) >12° has been shown to correlate with failure of anterior cruciate ligament (ACL) reconstruction (ACLR). PTS-reducing osteotomy has been described to correct the PTS in patients with a deficient ACL, mostly after failure of primary ACLR. Purpose: To report radiologic indices, clinical outcomes, and postoperative complications after PTS-reducing osteotomy performed concurrently with revision ACLR (R-ACLR). Study design: Case series; Level of evidence, 4. Methods: A review of medical records at 3 institutions was performed of patients who had undergone PTS-reducing osteotomy concurrently with R-ACLR between August 2010 and October 2020. Radiologic parameters recorded included the PTS, patellar height according to the Caton-Deschamps Index (CDI), and anterior tibial translation (ATT). Patient-reported outcomes (International Knee Documentation Committee [IKDC] and Knee injury and Osteoarthritis Outcome Score [KOOS]), reoperations, and complications were evaluated. Results: Included were 23 patients with a mean follow-up of 26.7 months (range, 6-84 months; median, 22.5 months). Statistically significant differences from preoperative to postoperative values were found in PTS (median [range], 14.0° [12°-18°] vs 4.0° [0°-15°], respectively; P < .001), CDI (median, 1.00 vs 1.10, respectively; P = .04) and ATT (median, 8.5 vs 3.6 mm, respectively; P = .001). At the final follow-up, the IKDC score was 52.4 ± 19.2 and the KOOS subscale scores were 81.5 ± 9.5 (Pain), 74 ± 21.6 (Symptoms), 88.5 ± 8 (Activities of Daily Living); 52.5 ± 21.6 (Sport and Recreation), and 48.8 ± 15.8 (Quality of Life). A traumatic ACL graft failure occurred in 2 patients (8.7%). Reoperations were necessary for 6 patients (26.1%) because of symptomatic hardware, and atraumatic recurrent knee instability was diagnosed in 1 patient (4.3%). Conclusion: Tibial slope-reducing osteotomy resulted in a significant decrease of ATT and can be considered in patients with a preoperative PTS ≥12° and ≥1 ACLR failure. In highly complex patients with multiple prior surgeries, the authors found a reasonably low graft failure rate (8.7%) when utilizing PTS-reducing osteotomy. Surgeons must be aware of potential complications in patients with multiple previous failed ACLRs

Electrocoalescence of water droplets in sunflower oil using a novel electrode geometry

Electrocoalescence is an energy-efficient and environmentally-friendly process for breaking water-in-oil emulsions. It has been used extensively in the oil and petroleum industries. However, the current technology requires long residence times, giving rise to bulky vessels for industrial scale operations and making it less attractive for offshore application. It is also highly desirable to develop compact devices for down-the-well use. In this study, the performance of a novel electrode geometry, a ladder-shaped set of electrodes through which the emulsion flows, is assessed for enhancing the electrocoalescence, hence providing the potential for a compact design. The electrodes are formed into a V shape, with the apex pointing towards the direction of flow. This configuration enables nesting a series of electrodes in a compact form. Furthermore, the water-in-oil emulsion flows through the electrodes rather than passing by them, thus maximizing the effect of the electric field for coalescence. The system under study uses dispersed water droplets in sunflower oil, flowing in a narrow rectangular duct through the electrodes, providing essentially a two-dimensional flowing stream. The performance of this design is investigated for different electrical parameters (i.e. electric field intensity, frequency and waveform), fluid physical properties (i.e. conductivity and water content) and residence time. Of the three types of electric field waveform (i.e. half-sinusoidal, square and sawtooth), sawtooth performs best at high conductivities. Experiments reveal the existence of optimal values of electric field intensity, electric field frequency, salt concentration and water concentration, where the coalescence efficiency is maximum for the current design. Numerical simulation of the electrocoalescence process is conducted to assess the influence of various geometric and process parameters on the coalescence mechanisms of the V-shape electrodes. The outcome of this work is potentially useful for optimizing the design of compact and efficient oil–water separators