Modified cellular automaton simulation of metal additive manufacturing

Metal additive manufacturing (AM) technologies are attracting attentions not only as a fabrication process of complicated threedimensional parts but also as microstructure controlling processes. In powder bed fusion (PBF)-type AM, crystallographic texture can be controlled by scanning strategies of energy beam. To optimize microstructures, computer simulations for predicting microstructures play very important roles. In this work, we have developed simulation programs to explain the mechanism of the crystal orientation control. First, we simulated the shape of melt pool by analyzing the heat transfer using apparent heat conductivity when the penetration of laser beam through keyholes was taken into consideration because of the evaporation and accompanying convections. It was assumed that the primary crystal growth direction can be determined by the temperature gradient, and the crystals grow keeping the growth direction as generally recognized. The shapes of simulated melt pools agree well with experimental observations. The modified cellular automaton simulations successfully reproduced two typical textures with different preferential orientations along the building directions of (100) and (110) when the bidirectional scanning with and without a rotation of 90°, respectively, was accomplished between the layers.Kubo J., Koizumi Y., Ishimoto T., et al. Modified cellular automaton simulation of metal additive manufacturing. Materials Transactions 62, 864 (2021); https://doi.org/10.2320/matertrans.MT-M2021009

Mechanistic evidence for the remote π-aryl participation in acidcatalyzed ring opening of homobenzoquinone epoxides

The acid-induced reaction of bis(p-chlorophenyl)homobenzoquinone epoxide gave the dual ipso/ortho intramolecular SE2-Ar products associated with the π-aryl participated oxirane ring opening, whereas bis(p-tolyl)- and diphenyl-substituted homologues provided only the ortho products

Control of crystallographic texture and mechanical properties of hastelloy-X via laser powder bed fusion

The influence of various laser powder bed fusion (LPBF) process parameters on the crystallographic textures and mechanical properties of a typical Ni-based solid-solution strengthened alloy, Hastelloy-X, was examined. Samples were classified into four groups based on the type of crystallographic texture: single crystalline-like microstructure with //build direction (BD) (-SCM), single crystalline-like microstructure with //BD (-SCM), crystallographic lamellar microstructure (CLM), or polycrystalline microstructure (PCM). These four crystallographic textures were realized in Hastelloy-X for the first time here to the best of our knowledge. The mechanical properties of the samples varied depending on their texture. The tensile properties were affected not only by the Schmid factor but also by the grain size and the presence of lamellar boundaries (grain boundaries). The lamellar boundaries at the interface between the //BD oriented main layers and the //BD-oriented sub-layers of CLM contributed to the resistance to slip transmission and the increased proof stress. It was possible to control a wide range of crystallographic microstructures via the LPBF process parameters, which determines the melt pool morphology and solidification behavior.Hibino S., Todo T., Ishimoto T., et al. Control of crystallographic texture and mechanical properties of hastelloy-X via laser powder bed fusion. Crystals, 11, 9, 1064. https://doi.org/10.3390/cryst11091064

Wide-bandgap GaN-based watt-class photonic-crystal lasers

青色GaN系フォトニック結晶レーザーの高出力・高ビーム品質動作に成功 --次世代の高品位レーザー加工、高輝度照明、水中LiDAR等の実現に向けて--. 京都大学プレスリリース. 2022-11-04.Short-wavelength (blue-violet-to-green) lasers with high power and high beam quality are required for various applications including the machining of difficult-to-process materials and high-brightness illuminations and displays. Promising light sources for such applications are wide-bandgap GaN-based photonic-crystal surface-emitting lasers (PCSELs), which are based on two-dimensional resonance in the photonic crystal. Developments of these devices have lagged behind those of longer-wavelength GaAs-based PCSELs, because device designs for achieving robust two-dimensional resonance and a nanofabrication process that avoids introducing disorders have remained elusive for wide-bandgap GaN-based materials. Here, we address these issues and successfully realize GaN-based PCSELs with high, watt-class (>1 W) output power and a circular, single-lobed beam with a very narrow (~0.2°) divergence angle at blue wavelengths. In addition, we demonstrate continuous-wave operation with a high output power (~320 mW) and a high beam quality (M²~1). Our results will enable the use of GaN-based PCSELs in the above-mentioned applications

Big-Volume SliceGAN for Improving a Synthetic 3D Microstructure Image of Additive-Manufactured TYPE 316L Steel

A modified SliceGAN architecture was proposed to generate a high-quality synthetic three-dimensional (3D) microstructure image of TYPE 316L material manufactured through additive methods. The quality of the resulting 3D image was evaluated using an auto-correlation function, and it was discovered that maintaining a high resolution while doubling the training image size was crucial in creating a more realistic synthetic 3D image. To meet this requirement, modified 3D image generator and critic architecture was developed within the SliceGAN framework.Sugiura K., Ogawa T., Adachi Y., et al. Big-Volume SliceGAN for Improving a Synthetic 3D Microstructure Image of Additive-Manufactured TYPE 316L Steel. Journal of Imaging 9, 90 (2023); https://doi.org/10.3390/jimaging9050090