A review on tribological behaviour of polymeric composites and future reinforcements

Many different families of polymers are used in industries and engineering applications. The demands for studying the tribological behaviour of polymers and their composites are recently increased. This article briefs the most recent studies on the tribological behaviour of polymeric materials based on synthetic fibres. It reviews several factors which control the wear and frictional characteristics of such materials, that is, additives, fibres, interfacial adhesion, tribology environment, operating parameters, and composite geometry. In addition to that, new bioreinforcement (fibre) is introduced associated with preliminary results. The results showed that there is high potential of replacing the conventional reinforcement with the bioones

Machinability of Polymeric Composites and Future Reinforcements — A Review

This paper reviews the machinability and mechanical properties of natural fiber-reinforced composites. Coupling agents, operating parameters, as well as chemical treatment effects on natural fiber-reinforced composites’ machinability are also reviewed. Moreover, the impacts of fibers’ physical properties on the machinability of the composite are mentioned. Fiber volume fraction (Vf), fiber orientation as well as chemical treatment effects on mechanical properties are also defined. Conclusively, the effect of fibers’ physical properties as well as mechanical properties is described. It was discovered that chemical treatment of natural fibers improved their compatibility with the matrix by removing their surface tissues, increasing the roughness average (Ra), and reducing moisture absorption. Also, the Orientation of the fiber plays an important role in controlling the mechanical properties of the composite. Moreover, some physical properties of the fibers, including quality of fiber distributed in the matrix; fiber size, length, and diameter; moisture absorption; porosity and the way fibers break during compounding with the matrix, were found to affect the mechanical properties of the composites formed

Theoretical Study of the Effect of Fibre Porosity on the Heat Conductivity of Reinforced Gypsum Composite Material

In recent years, there has been an increasing demand for engineering materials that possess good mechanical and thermal properties and are cheap and environmentally friendly. From an industrial and academic point of view, there is a need to study the heat conductivity of newly developed polymer composites and the influence of porosity on the insulation performance of polymer composites. Experimental and theoretical studies were conducted on mainly sisal/glass fibre gypsum composites with different fibre volumes (0, 20, 25, 30, and 35 wt.%). The outcomes from the theoretical model in ANSYS have shown that there is a high possibility to simulate the experimental work and high accuracy for reflecting the experimental findings. Moreover, the results show that natural fibre polymer composites with a high-volume fraction of natural fibres have higher insulation performance than synthetic polymer composites with the same volume fraction of synthetic fibres. Furthermore, the results suggest and support that the improved performance of natural fibre-based composites was due at least in part to the internal porosity of the fibres

Tribological investigation of frictional behaviour of mild steel under canola bio-lubricant conditions

In this study, two stock engine oils were developed using different blends of a vegetable oil (canola oil), mixed with fully synthetic oil (0 %, 20 %, 40 %, 60 %, and 80 % of synthetic oil). The viscosity of the prepared blends was determined at different temperatures (20 ºC – 80 ºC). Tribological experiments were conducted, according to the conditions of the prepared lubricants, to investigate the influence of the newly developed oil on the frictional characteristics of mild steel material against stainless steel subjected to adhesive wear loading. Scanning electron microscopy was used to examine the worn surface of the mild steel. The results revealed that blending the canola oil with synthetic oil increases the viscosity of the lubricants. Moreover, the viscosity of the canola oil and its blends with synthetic oil is controlled by the environmental temperature since increasing the temperature reduces viscosity. The experimental results revealed that the frictional coefficient of the mild steel was dependent on the applied load and velocity rather than the sliding distance. In addition, pure canola oil as a lubricant was able to compete in performance with a blend of 80 % synthetic and 20 % canola oils

Theoretical study of the effect of orientations and fibre volume on the thermal insulation capability of reinforced polymer composites

In industry, synthetic fibre reinforcements are popular due to their cost-effectiveness and lightweight nature. However, the non-reusability and non-degradability have raised environmental concerns and prompted scientists to explore more environmentally friendly alternatives. Natural fibres are being investigated as potential replacements to address these issues and promote sustainability. This study investigated the effect of fibre loading and orientation on the heat conductivity of polymer resins using a finite element-based numerical model developed in our previous research. The numerical analysis was conducted in ANSYS® modelling and simulation using glass and sisal fibres in combination with three distinct matrix materials (epoxy, polyester, and vinyl ester). Different orientations (parallel, perpendicular, 45°, and normal) and volume of fibre fractions (20–35%) were used for the analysis. The properties of the materials were incorporated into the ANSYS Engineering database, and the composite model was divided into five segments to analyse the heat transfer. The thermal boundary condition was implemented by keeping one side of the cylinder at 120°C. The results showed that the thermal conductivity of the composites decreased as the volume fraction of natural fibres increased. Epoxy-based composites exhibited better insulation performance than polyester and vinyl ester-based composites. This study demonstrated the potential of using natural fibres to improve the thermal insulation properties of composites

The mechanical performance of sugar palm fibres (Ijuk) reinforced phenolic composites

Sugar palm fibres are one of the natural fibres which have many features and need further study to understand their properties. The aim of this work is to investigate the flexural, compressive and impact properties of sugar palm fibres reinforced phenolic composites. Sugar palm fibres were used as a filler (particle size 150 μm) and with loading of 0, 10, 20, 30, and 40 vol.%. The fibres were treated by sea water and then fabricated into composites by hot press technique. Flexural, compressive, and impact tests were carried out as per ASTM D790, ASTM D695-08a, and ASTM D256 standards, respectively. Scanning electron microscopy (SEM) was used to investigate the morphology and the interfacial bonding of the fibres-matrix in composites. The results show that the mechanical properties of the composites improve with the incorporation of fibres. The composite of 30 vol.% particle loading exhibit optimum values which are 32.23 MPa, 61.66 MPa, and 4.12 kJ/m2 for flexural, compressive, and impact strength, respectively. This was because good compatibility of fibre-matrix bonding. Consequently, sugar palm fibre is one of the prospective fibres and could be used as a potential resource to reinforcement polymer composite

Eco-friendly composites for brake pads from agro waste: a review

Natural fibers possess unique property densities that make them potential alternative reinforcement materials in synthetic brake pad composites. This article presents a comprehensive review for the potential and possibilities of reinforcing brake pads using natural plant-based fibers. The influential keys to designing brake pad composites are found to be thermal stability, interfacial bond of the matrix with the fiber, thermal fade, effectiveness, and recovery. Besides that, the optimization technique for manufacturing process of eco-friendly brake pads is also covered. It can be concluded that natural fibers can be used as potential materials for designing effective eco-friendly brake pad composites in the near future

The influence of pre-treatment of Spartium junceum L. fibres on the structure and mechanical properties of PLA biocomposites

Different chemical pre-treatments of Spartium junceum L. fibres using alkali (NaOH), nanoclay (MMT) and Citric acid (CA) with the aim of producing biodegradable composite material are discussed. As environmental requirements in processing technologies have been higher in recent years, the Polylactic acid (PLA) is used in this research as a matrix, due to its renewability, biodegradability and biocompatibility. Biocomposites are prepared by reinforcing PLA with randomly oriented, short Spartium junceum L. fibres in order to increase material strength. The effects of different pre-treatments of Spartium junceum L. fibres on the mechanical properties of final biocomposite material are examined. Fibre tenacity is studied using Vibroscop and Vibrodyn devices. Tensile strength of biocomposite material was measured on the universal electromechanical testing machine Instron 5584. The results indicate that biocomposites reinforced with fibres modified with MMT and CA show upgraded mechanical properties of the final composite material in comparison with the composite materials reinforced with referenced (nontreated) fibres. Infrared spectra of tested fibres and biocomposites were determined with Fourier transform infrared spectroscopy using Attenuated total reflection (FT-IR ATR) sampling technique and the influence of fibre modifications on the fibre/polymer interfacial bonding was investigated. The interface of Spartium/PLA composites was observed with scanning electron microscope (SEM) and it was clearly visible that biocomposites reinforced with fibres modified by MMT and CA showed better interaction of fibres and matrix.British Scholarship Trust; Croatian Science Foundatio

Mechanical properties of palm fibre reinforced recycled HDPE

Recently, recycled thermoplastic polymers become an alternative resource for manufacturing industrial products. However, they have low mechanical properties compared to the thermosets. In this paper, an attempt has been made to enhance the mechanical properties of recycled high density polyethylene (HDPE) with chopped strand mat (CSM) glass fibres as a synthetic reinforcement and with short oil palm fibres as a biodegradable (natural) reinforcement. The effects of volume fraction of both synthetic and natural fibres on tensile, compression, hardness, and flexural properties of the HDPE were investigated. The failure mechanism of the composite was studied with the aid of optical microscopy. Tensile properties of the HDPE composites are greatly affected by the weight fraction of both the synthetic and the natural fibres. The higher strength of the composites was exhibited when at higher weight fraction of both natural and syntactic fibres which was about 50 MPa. Date palm fibre showed good interfacial adhesion to the HDPE despite the untreated condition used. On the other hand, treatment of the fibres is recommended for higher tensile performance of the composites