Electrification of a class 8 heavy-duty truck considering battery pack sizing and cargo capacity

The design and performance optimization of fully electric trucks constitute an integral goal of the transport sector to meet climate emergency measures and local air quality requirements. Most studies in the literature have determined the optimum pack size based on economic factors, without accounting for the details of pack behavior when varying the size. In this paper, the effect of battery pack sizing and cargo capacity of a class 8, 41-ton truck on its overall energy performance and technical parameters of its powertrain is investigated. For this purpose, the proposed electric truck is designed and mathematically modelled using AVL CRUISE M software. The second-order equivalent circuit model is developed to predict the battery packs’ parameters. The proposed battery pack model is extracted from experimental analysis on SONY VTC6 lithium-ion batteries performed in the lab. The weight changes due to adding the battery packs to the truck are also estimated and have been taken into account. The mathematical model of the powertrain is simulated in the long-haul driving cycle considering different cargo capacities and battery pack sizes. The results of this study revealed that the battery pack voltage reached its minimum value when the maximum cargo capacity was applied for the 399 kWh battery pack. In addition, increasing the occupied cargo capacity from 10% to 100% resulted in an increase in the regenerative brake energy of up to 9.87 kWh, while changing the battery size imposed minimal impacts on regenerative brake energy recovery as well as energy consumption

Technical energy assessment and sizing of a second life battery energy storage system for a residential building equipped with EV charging station

This study investigates the design and sizing of the second life battery energy storage system applied to a residential building with an EV charging station. Lithium-ion batteries have an approximate remaining capacity of 75–80% when disposed from Electric Vehicles (EV). Given the increasing demand of EVs, aligned with global net zero targets, and their associated environmental impacts, the service life of these batteries, could be prolonged with their adoption in less demanding second life applications. In this study, a technical assessment of an electric storage system based on second life batteries from electric vehicles (EVs) is conducted for a residential building in the UK, including an EV charging station. The technical and energy performance of the system is evaluated, considering different scenarios and assuming that the EV charging load demand is added to the off-grid photovoltaic (PV) system equipped with energy storage. Furthermore, the Nissan Leaf second life batteries are used as the energy storage system in this study. The proposed off-grid solar driven energy system is modelled and simulated using MATLAB Simulink. The system is simulated on a mid-winter day with minimum solar irradiance and maximum energy demand, as the worst case scenario. A switch for the PV system has been introduced to control the overcharging of the second life battery pack. The results demonstrate that adding the EV charging load to the off-grid system increased the instability of the system. This, however, could be rectified by connecting additional battery packs (with a capacity of 5.850 kWh for each pack) to the system, assuming that increasing the PV installation area is not possible due to physical limitations on site

Mathematical modelling and simulation of second life battery pack with heterogeneous state of health

The service life of Lithium-ion batteries disposed from electric vehicles, with an approximate remaining capacity of 75–80%, can be prolonged with their adoption in less demanding second life applications such as buildings. A photovoltaic energy generation system integrated with a second life battery energy storage device is modelled mathematically to assess the design’s technical characteristics. The reviewed studies in the literature assume, during the modelling process, that the second life battery packs are homogeneous in terms of their initial state of health and do not consider the module-to-module variations associated with the state of health differences. This study, therefore, conducts mathematical modelling of second life battery packs with homogenous and heterogeneous state of health in module level using second-order equivalent circuit model (ECM). The developed second-order ECM is validated against experimental data performed in the lab on 3Ah NCM batteries. The degradation parameters are also investigated using the battery cell’s first life degradation data and exponential triple smoothing (ETS) algorithm. The second-order ECM is integrated with the energy generation system to evaluate and compare the performance of the homogenous and heterogeneous battery packs during the year. Results of this study revealed that in heterogeneous packs, a lower electrical current and higher SOC is observed in modules with lower state of health due to their higher ohmic resistance and lower capacity, compared to the other modules for the specific battery pack configuration used in this study. The methodology presented in this study can be used for mathematical modelling of second life battery packs with heterogenous state of health of cells and modules, the simulation results of which can be employed for obtaining the optimum energy management strategy in battery management systems

The Effects of Port Water Injection on Spark Ignition Engine Performance and Emissions Fueled by Pure Gasoline, E5 and E10

It has been proven that vehicle emissions such as oxides of nitrogen (NOx) are negatively affecting the health of human beings as well as the environment. In addition, it was recently highlighted that air pollution may result in people being more vulnerable to the deadly COVID-19 virus. The use of biofuels such as E5 and E10 as alternatives of gasoline fuel have been recommended by different researchers. In this paper, the impacts of port injection of water to a spark ignition engine fueled by gasoline, E5 and E10 on its performance and NOx production have been investigated. The experimental work was undertaken using a KIA Cerato engine and the results were used to validate an AVL BOOST model. To develop the numerical analysis, design of experiment (DOE) method was employed. The results showed that by increasing the ethanol fraction in gasoline/ethanol blend, the brake specific fuel consumption (BSFC) improved between 2.3% and 4.5%. However, the level of NOx increased between 22% to 48%. With port injection of water up to 8%, there was up to 1% increase in engine power whereas NOx and BSFC were reduced by 8% and 1%, respectively. The impacts of simultaneous changing of the start of combustion (SOC) and water injection rate on engine power and NOx production was also investigated. It was found that the NOx concentration is very sensitive to SOC variation

A review of the technical challenges and solutions in maximising the potential use of second life batteries from electric vehicles

The increasing number of electric vehicles (EVs) on the roads has led to a rise in the number of batteries reaching the end of their first life. Such batteries, however, still have a capacity of 75–80% remaining, creating an opportunity for a second life in less power-intensive applications. Utilising these second-life batteries (SLBs) requires specific preparation, including grading the batteries based on their State of Health (SoH); repackaging, considering the end-use requirements; and the development of an accurate battery-management system (BMS) based on validated theoretical models. In this paper, we conduct a technical review of mathematical modelling and experimental analyses of SLBs to address existing challenges in BMS development. Our review reveals that most of the recent research focuses on environmental and economic aspects rather than technical challenges. The review suggests the use of equivalent-circuit models with 2RCs and 3RCs, which exhibit good accuracy for estimating the performance of lithium-ion batteries during their second life. Furthermore, electrochemical impedance spectroscopy (EIS) tests provide valuable information about the SLBs’ degradation history and conditions. For addressing calendar-ageing mechanisms, electrochemical models are suggested over empirical models due to their effectiveness and efficiency. Additionally, generating cycle-ageing test profiles based on real application scenarios using synthetic load data is recommended for reliable predictions. Artificial intelligence algorithms show promise in predicting SLB cycle-ageing fading parameters, offering significant time-saving benefits for lab testing. Our study emphasises the importance of focusing on technical challenges to facilitate the effective utilisation of SLBs in stationary applications, such as building energy-storage systems and EV charging stations

Global, regional, and national burden of colorectal cancer and its risk factors, 1990–2019: a systematic analysis for the Global Burden of Disease Study 2019

Funding: F Carvalho and E Fernandes acknowledge support from Fundação para a Ciência e a Tecnologia, I.P. (FCT), in the scope of the project UIDP/04378/2020 and UIDB/04378/2020 of the Research Unit on Applied Molecular Biosciences UCIBIO and the project LA/P/0140/2020 of the Associate Laboratory Institute for Health and Bioeconomy i4HB; FCT/MCTES through the project UIDB/50006/2020. J Conde acknowledges the European Research Council Starting Grant (ERC-StG-2019-848325). V M Costa acknowledges the grant SFRH/BHD/110001/2015, received by Portuguese national funds through Fundação para a Ciência e Tecnologia (FCT), IP, under the Norma Transitória DL57/2016/CP1334/CT0006.proofepub_ahead_of_prin

Application of moderate-temperature heat pipe instead of Ljungstrom in steam power plant: Parametric and Experimental study

The heat pipes are found as one of the promising technologies, which provide massive improvement of the energy performance in the energy systems. However, there are still some challenges in the employment of this technology in various applications, such as the ones with moderate-temperature operating conditions. The purpose of this study is the development of a moderate-temperature heat pipe on heat recovery, especially on replacing Ljungstrom in steam power plants with heat pipe heat exchangers. The temperature of the smoke passing through the Ljungstrom in the steam power plant is around 320 °C. For this purpose, 304 stainless steel vertical wickless heat pipe filled with special oil as working fluid is analyzed theoretically and experimentally. An experimental setup is fabricated, and the effects of aspect ratio, filling ratio, and exhaust temperature on the heat transfer rate and temperature distribution along the moderate-temperature wickless heat pipe are studied. Moreover, the operating limitations of the wickless heat pipe are investigated. A simple but accurate mathematical model is developed based on the equivalent thermal resistances and various physical limitations. By increasing the filling ratio of the heat pipe, the thermal performance of the system in all aspect ratios is reduced. The amount of heat transfer increased by increment of exhaust flow temperature up to 375 °C for aspect ratios of 11 and 25; however, for aspect ratio of 18, it is changed minimally. Based on the obtained results, the maximum heat transfer to cooling water, which is equal to 262.13 W, is achieved when FR and AR equal 30% and 18, consecutively. Furthermore, the average error for the equivalent thermal model is approximately 21% for a moderate-temperature wickless heat pipe, based on the assessment performed in this study

Technical Energy Assessment and Sizing of a Second Life Battery Energy Storage System for a Residential Building Equipped with EV Charging Station

This study investigates the design and sizing of the second life battery energy storage system applied to a residential building with an EV charging station. Lithium-ion batteries have an approximate remaining capacity of 75–80% when disposed from Electric Vehicles (EV). Given the increasing demand of EVs, aligned with global net zero targets, and their associated environmental impacts, the service life of these batteries, could be prolonged with their adoption in less demanding second life applications. In this study, a technical assessment of an electric storage system based on second life batteries from electric vehicles (EVs) is conducted for a residential building in the UK, including an EV charging station. The technical and energy performance of the system is evaluated, considering different scenarios and assuming that the EV charging load demand is added to the off-grid photovoltaic (PV) system equipped with energy storage. Furthermore, the Nissan Leaf second life batteries are used as the energy storage system in this study. The proposed off-grid solar driven energy system is modelled and simulated using MATLAB Simulink. The system is simulated on a mid-winter day with minimum solar irradiance and maximum energy demand, as the worst case scenario. A switch for the PV system has been introduced to control the overcharging of the second life battery pack. The results demonstrate that adding the EV charging load to the off-grid system increased the instability of the system. This, however, could be rectified by connecting additional battery packs (with a capacity of 5.850 kWh for each pack) to the system, assuming that increasing the PV installation area is not possible due to physical limitations on site