Fabrication and Thermoelectric Characterization of Transition Metal Silicide-Based Composite Thermocouples

Metal silicide-based thermocouples were fabricated by screen printing thick films of the powder compositions onto alumina tapes followed by lamination and sintering processes. The legs of the embedded thermocouples were composed of composite compositions consisting of MoSi2, WSi2, ZrSi2, or TaSi2 with an additional 10 vol % Al2O3 to form a silicide–oxide composite. The structural and high-temperature thermoelectric properties of the composite thermocouples were examined using X-ray diffraction, scanning electron microscopy and a typical hot–cold junction measurement technique. MoSi2-Al2O3 and WSi2-Al2O3 composites exhibited higher intrinsic Seebeck coefficients (22.2–30.0 μV/K) at high-temperature gradients, which were calculated from the thermoelectric data of composite//Pt thermocouples. The composite thermocouples generated a thermoelectric voltage up to 16.0 mV at high-temperature gradients. The MoSi2-Al2O3//TaSi2-Al2O3 thermocouple displayed a better performance at high temperatures. The Seebeck coefficients of composite thermocouples were found to range between 20.9 and 73.0 μV/K at a temperature gradient of 1000 ◦C. There was a significant difference between the calculated and measured Seebeck coefficients of these thermocouples, which indicated the significant influence of secondary silicide phases (e.g., Mo5Si3, Ta5Si3) and possible local compositional changes on the overall thermoelectric response. The thermoelectric performance, high sensitivity, and cost efficiency of metal silicide–alumina ceramic composite thermocouples showed promise for high-temperature and harsh-environment sensing applications

Direct foamed and nano-catalyst impregnated solid-oxide fuel cell (SOFC) cathodes

A binder system containing polyurethane precursors was used to in situ foam (direct foam) a (La{sub 0.6}Sr{sub 0.4}){sub 0.98} (Co{sub 0.2} Fe{sub 0.8})O{sub 3-{delta}} (LSCF) cathode composition upon a yttrium-stabilized zirconia (YSZ) electrolyte coated with a porous #3;10 mm thick cathode active layer. The YSZ electrolyte was #3;110 mm in thickness, and a full cell was created by application of a Ni/(Ce{sub 0.9}Gd{sub 0.1})O{sub 2} cermet as the baseline anode. Cells possessing the foamed LSCF cathode were compared to cells constructed via standard methods in terms of resultant microstructure, electrochemical performance, and introceptive character. The foamed cathode tended to possess a high level of tortuous porosity which was ellipsoidal and interconnected in character. Both the standard and foamed cathode structures were subjected to an infiltration process, and the resultant microstructure was examined. The impregnation efficiency of the foamed cathode was at least #3;10% greater per deposition than that of an unfoamed porous LSCF cathode. The SOFC with the Pt nano-catalyst impregnated foamed cathode demonstrated a maximum power density of 593 mW/cm{sup 2} utilizing wet H{sub 2} fuel, which is 52% higher than a SOFC with the baseline Pt-impregnated LSCF cathode (#3;390 mW/cm{sup 2}) at 800 {degrees}C. The cathode compositional and microstructural alterations obtainable by foaming led to the elevated power performance, which was shown to be quite high relative to standard SOFCs with a thick YSZ electrolyte

Fabrication and Thermoelectric Characterization of Transition Metal Silicide-Based Composite Thermocouples

Metal silicide-based thermocouples were fabricated by screen printing thick films of the powder compositions onto alumina tapes followed by lamination and sintering processes. The legs of the embedded thermocouples were composed of composite compositions consisting of MoSi2, WSi2, ZrSi2, or TaSi2 with an additional 10 vol % Al2O3 to form a silicide⁻oxide composite. The structural and high-temperature thermoelectric properties of the composite thermocouples were examined using X-ray diffraction, scanning electron microscopy and a typical hot⁻cold junction measurement technique. MoSi2-Al2O3 and WSi2-Al2O3 composites exhibited higher intrinsic Seebeck coefficients (22.2⁻30.0 µV/K) at high-temperature gradients, which were calculated from the thermoelectric data of composite//Pt thermocouples. The composite thermocouples generated a thermoelectric voltage up to 16.0 mV at high-temperature gradients. The MoSi2-Al2O3//TaSi2-Al2O3 thermocouple displayed a better performance at high temperatures. The Seebeck coefficients of composite thermocouples were found to range between 20.9 and 73.0 µV/K at a temperature gradient of 1000 °C. There was a significant difference between the calculated and measured Seebeck coefficients of these thermocouples, which indicated the significant influence of secondary silicide phases (e.g., Mo5Si3, Ta5Si3) and possible local compositional changes on the overall thermoelectric response. The thermoelectric performance, high sensitivity, and cost efficiency of metal silicide⁻alumina ceramic composite thermocouples showed promise for high-temperature and harsh-environment sensing applications

All-Ceramic Passive Wireless Temperature Sensor Realized by Tin-Doped Indium Oxide (ITO) Electrodes for Harsh Environment Applications

In this work, an all-ceramic passive wireless inductor–capacitor (LC) resonator was presented for stable temperature sensing up to 1200 °C in air. Instead of using conventional metallic electrodes, the LC resonators are modeled and fabricated with thermally stable and highly electroconductive ceramic oxide. The LC resonator was modeled in ANSYS HFSS to operate in a low-frequency region (50 MHz) within 50 × 50 mm geometry using the actual material properties of the circuit elements. The LC resonator was composed of a parallel plate capacitor coupled with a planar inductor deposited on an Al2O3 substrate using screen-printing, and the ceramic pattern was sintered at 1250 °C for 4 h in an ambient atmosphere. The sensitivity (average change in resonant frequency with respect to temperature) from 200–1200 °C was ~170 kHz/°C. The temperature-dependent electrical conductivity of the tin-doped indium oxide (ITO, 10% SnO2 doping) on the quality factor showed an increase of Qf from 36 to 43 between 200 °C and 1200 °C. The proposed ITO electrodes displayed improved sensitivity and quality factor at elevated temperatures, proving them to be an excellent candidate for temperature sensing in harsh environments. The microstructural analysis of the co-sintered LC resonator was performed using a scanning electron microscope (SEM) which showed that there are no cross-sectional and topographical defects after several thermal treatments

Estimations of Gasifier Wall Temperature and Extent of Slag Penetration Using a Refractory Brick with Embedded Sensors

The short service life of refractory lining in a slagging gasifier in the integrated gasification combined cycle results in low availability and high operating cost. For longer life of the refractory lining, estimation of slag penetration length and monitoring of wall temperature are important. In this paper, we have investigated two types of embedded sensors in the refractory lining of gasifier, namely, thermistor and interdigital capacitor, to estimate the wall temperature profile and extent of slag penetration. Conventional correlation-based approaches are not satisfactory for estimating outputs of interest from the raw sensor data for these systems because of high temperature gradient along the sensor as well as temporal change in the refractory properties due to slag penetration. Therefore, a thermal model of refractory brick, slag penetration model, and models of the embedded sensors are developed and used to estimate temperature and slag penetration profile by using linear and nonlinear estimators