Development, application, and reliability of methods for ergonomic workload assessments in production evaluation and workstation design

Ergonomics assessments of conditions for humans at workstations and in manufacturing processes are necessary to prevent work-related musculoskeletal disorders and enhance efficiency and quality. Many methods can be used for this from systematic observations to direct measurements and simulation. Investigations of the accuracy and reliability of many methods as well as comparisons between them have been performed, but there is still need for further work as well as development of new methods.The inter- and intra-rater reliability of the OCRA checklist was studied through eleven ergonomists’ risk-assessments of ten video-recorded work tasks on two occasions. The statistical analysis included several parameters of reliability of which Cohen\u27s linearly weighted kappa was the primary measure. The inter-rater agreement of the OCRA checklist was 39%, and the weighted kappa was 0.43; the intra-rater dittos were 45% and 0.52. This indicated that the OCRA checklist is a moderately reliable tool.A risk assessment approach for digital human modelling (DHM) was developed. The approach included a reference database of epidemiological relationships between directly measured exposure and related musculoskeletal disorders. For illustration, a case in manual assembly was simulated; exposures were calculated and compared to the reference data to indicate the risk of WMSDs. The application and detailed assessment would be helpful to prioritise among different design solutions.A 3D digital prototype laparoscopic robotic console was ergonomically evaluated using the DHM tool IMMA with 12 manikins representing anthropometries of the Swedish and US population. Work-ranges of the console and the manikins were calculated, compared and ergonomically assessed using the Swedish standards and a US checklist for computer work. The assessment criteria related to the adjustable ranges of the screen height, height of the armrest, adjustable range of the pedals were not fulfilled. The DHM tool IMMA provides the possibility for a pre-production assessment of static work tasks

Preasymptotic multiscaling in the phase-ordering dynamics of the kinetic Ising model

The evolution of the structure factor is studied during the phase-ordering dynamics of the kinetic Ising model with conserved order parameter. A preasymptotic multiscaling regime is found as in the solution of the Cahn-Hilliard-Cook equation, revealing that the late stage of phase-ordering is always approached through a crossover from multiscaling to standard scaling, independently from the nature of the microscopic dynamics.Comment: 11 pages, 3 figures, to be published in Europhys. Let

A possible revival of population-representing digital human manikins in static work situations - exemplified through an evaluation of a prototype console for robotic surgery

BACKGROUND: In the 90s, digital human manikins (DHMs) were introduced in planning ofworkstations, by static or semi-static simulations. Modern DHMs can simulate dynamic work and offer a rapid way for a virtual pre-production ergonomic evaluation. Work-related musculoskeletal disorders may affect surgical performance and patient safety. A prototype of an open console, which is contrary to the conventional closed consoles and may be seen as a representative for a new generation, has been designed to reduce workload for robotic surgery surgeons. OBJECTIVE: The aim of this project was to test a new DHM tool with improved usability to evaluate the ergonomics of a console of a robotic surgical system in a pre-production stage. METHODS: The DHM tool IMMA was used together with a 3D model of the prototype console. Twelve manikins who represented females and males from two national populations were introduced. Manikin-console distances, after console adjustments per manikin, were compared with a US checklist and Swedish standard for VDU work. RESULTS: The DHM tool was useful for this case, but the distances of the checklist and the standard were needed to be obtained "manually". The automatic functions of the DHM worked smoothly but were not optimized for VDU work. The prototype fulfilled most, but not all, of the ergonomic criteria of the checklist and the standard. CONCLUSIONS: There is room for improvements of the adjustable ranges of the console prototype. DHMs may facilitate rapid pre-production evaluation of workstations for static work; if ergonomic assessment models for VDU work are built-in, there may be a revival of DHMs in static work situations

Effects of sensor types and angular velocity computational methods in field measurements of occupational upper arm and trunk postures and movements

Accelerometer-based inclinometers have dominated kinematic measurements in previous field studies, while the use of inertial measurement units that additionally include gyroscopes is rapidly increasing. Recent laboratory studies suggest that these two sensor types and the two commonly used angular velocity computational methods may produce substantially different results. The aim of this study was, therefore, to evaluate the effects of sensor types and angular velocity computational methods on the measures of work postures and movements in a real occupational setting. Half-workday recordings of arm and trunk postures, and movements from 38 warehouse workers were compared using two sensor types: accelerometers versus accelerometers with gyroscopes—and using two angular velocity computational methods, i.e., inclination velocity versus generalized velocity. The results showed an overall small difference (<2\ub0 and value independent) for posture percentiles between the two sensor types, but substantial differences in movement percentiles both between the sensor types and between the angular computational methods. For example, the group mean of the 50th percentiles were for accelerometers: 71\ub0/s (generalized velocity) and 33\ub0/s (inclination velocity)—and for accelerometers with gyroscopes: 31\ub0/s (generalized velocity) and 16\ub0/s (inclination velocity). The significant effects of sensor types and angular computational methods on angular velocity measures in field work are important in inter-study comparisons and in comparisons to recommended threshold limit values

Mind the gap – development of conversion models between accelerometer- and IMU-based measurements of arm and trunk postures and movements in warehouse work

Sensor type (accelerometers only versus inertial measurement units, IMUs) and angular velocity computational method (inclination versus generalized velocity) have been shown to affect the measurements of arm and trunk movements. This study developed models for conversions between accelerometer and IMU measurements of arm and trunk inclination and between accelerometer and IMU measurements of inclination and generalized (arm) velocities. Full-workday recordings from accelerometers and IMUs of arm and trunk postures and movements from 38 warehouse workers were used to develop 4 angular (posture) and 24 angular velocity (movement) conversion models for the distributions of the data. A power function with one coefficient and one exponent was used, and it correlated well (r2 > 0.999) in all cases to the average curves comparing one measurement with another. These conversion models facilitate the comparison and merging of measurements of arm and trunk movements collected using the two sensor types and the two computational methods

Thin-film-integrated power inductor on Si and its performance in an 8-MHz buck converter

This paper presents a microinductor fabricated on silicon using electrochemical techniques that has high efficiency in a low power dc–dc converter. Small signal measurements show a flat frequency response up to 20 MHz with a self resonant frequency of 130 MHz. The inductance at low frequency is approximately 440 nH with a dc resistance of 0.5 Ω, and a high quality factor of 11.7 at 5.5 MHz. The current handling capability test shows less than 10% decrease in inductance at 500-mA current. The performance of the microinductor has been compared to a conventional chip inductor in a commercially available 8-MHz buck converter. The converter maximum efficiency when using the microinductor is shown to be approximately 3% lower than the one using the conventional discrete chip inductor. However, the profile of the microinductor is much lower than that of the discrete chip inductor. The maximum efficiency of the microinductor in the converter is estimated to be approximately 92%

Electroless thin film CoNiFe-B alloys for integrated magnetics on Si

Electroless magnetic thin films have been deposited from borane-based baths suitable for use in integrated magnetics on Si applications. The baths were developed for compatibility with standard photoresist for microfabrication of integrated magnetics on Si. The specific formulations, which differ from those reported previously, yield uniform, high saturation magnetisation (up to 2.15 T) deposits with low coercivity (<2 Oe). The resistivity of the film can be increased to minimise eddy current losses by using higher dimethylamine borane (DMAB) content or the inclusion of a second reducing agent, hypophosphite, to facilitate phosphorus codeposition of up to 7 at.%. The Ni content in the plating bath has been shown to exert significant influence over the composition, deposition rate and coercivity. XRD analysis suggests that the deposits consist of nanocrystalline phase with grains <20 nm. Such small grains are consistent with the observed low coercivity of the deposits

Coaxial metal and magnetic alloy nanotubes in polycarbonate templates by electroless deposition

We present a novel technique for the preparation of coaxial metal and magnetic alloy nanotubes, which is demonstrated for the coaxial nanotubes of Ni/Co and Ni/CoNiFe alloys deposited in activated polycarbonate templates using electroless plating. For each metal or alloy the tube wall thickness was controlled to be less than 100 nm. The process involved two consecutive deposition steps from hypophosphite and/or borane reducing agent based electroless plating solutions. We further characterise the magnetic properties of the ternary magnetic alloy films and coaxial nanotubes. The coaxial tubes show homogenous wall thickness and composition, which is delineated from the magnetic measurements

RNA atlas of human bacterial pathogens uncovers stress dynamics linked to infection

Bacterial processes necessary for adaption to stressful host environments are potential targets for new antimicrobials. Here, we report large-scale transcriptomic analyses of 32 human bacterial pathogens grown under 11 stress conditions mimicking human host environments. The potential relevance of the in vitro stress conditions and responses is supported by comparisons with available in vivo transcriptomes of clinically important pathogens. Calculation of a probability score enables comparative cross-microbial analyses of the stress responses, revealing common and unique regulatory responses to different stresses, as well as overlapping processes participating in different stress responses. We identify conserved and species-specific 'universal stress responders', that is, genes showing altered expression in multiple stress conditions. Non-coding RNAs are involved in a substantial proportion of the responses. The data are collected in a freely available, interactive online resource (PATHOgenex). Bacterial stress responses are potential targets for new antimicrobials. Here, Avican et al. present global transcriptomes for 32 bacterial pathogens grown under 11 stress conditions, and identify common and unique regulatory responses, as well as processes participating in different stress responses.Peer reviewe