40 research outputs found

    Recycling and Recharging of Supreme Garnet in Abrasive Waterjet Machining

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    Abrasive waterjet (AWJ) technology is widely used for cutting technical materials, cleaning contaminated surfaces, polishing hard-to-machine materials, etc. However, its main disadvantage is high cutting cost. Therefore, recycling and recharging abrasives used in the AWJ cutting process have been subject to many studies. This chapter presents a study on the recycling and recharging of Supreme garnet (or IMC garnet) in abrasive waterjet machining. In this study, the reusability of the recycled and recharged garnet was explored. Also, the cutting performance and the cutting quality of the recycled and recharged abrasive were investigated. Finally, the optimum particle size for recycling and recharging was found

    A study on multi-criteria decision-making in powder mixed electric discharge machining cylindrical shaped parts

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    In life as well as in engineering, many times, it is necessary to choose the best option among many different options. That will be more difficult when the criteria given for the selection contradict each other. For example, when external cylindrical grinding, the minimum surface roughness requirement necessitates a small depth of cut and feed rate. The material removal rate will be reduced in this case, and this requirement will conflict with the maximum material removal rate requirement. To solve the above problem, a very useful tool is multi-criteria decision-making (MCDM). In this paper, for the first time, MCDM results for powder mixed discharge machining (PMEDM) cylindrical parts of SKD11 tool steel with copper electrodes have been presented. In this work, eighteen experiments with the L18 (16×53) design using the Taguchi method were conducted. Six main input process parameters include the powder concentration, the pulse current, the servo voltage, the pulse on time, and the pulse off time. To select an alternative that simultaneously ensures two criteria including minimum surface roughness (RS) and maximum material removal speed (MRS), four different MCDM methods including MAIRCA (Multi-Attributive Ideal-Real Comparative Analysis), MARCOS (Measurement of Alternatives and Ranking according to Compromise Solution), TOPSIS (Technique for order of preference by similarity to ideal solution), and EAMR (Area-based Method of Ranking) and two methods of criteria weight calculation including MEREC (Method based on the Removal Effects of Criteria) and Entropy methods were selected. The results of MCDM when PMEDM SKD11 tool steel cylindrical parts with two methods for weight determination and four methods for solving MCDM problem were evaluated. In addition, the best alternative to ensure simultaneous minimum RS and maximum MRS was proposed

    Experimental Investigation of White Layer Thickness on EDM Processed Silicon Steel Using ANFIS Approach

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    Since the white layer thickness influences the surface quality of the machined specimens using electrical discharge machining process, the prediction of such parameter is highly important in the present scenario. Adaptive network based fuzzy inference system based white layer thickness prediction on machining processed silicon steel has been attempted in the present study. Three machining process parameters such as open circuit voltage, peak current and duty factor have been utilized for the training purpose owing their importance on determining white layer thickness. The accuracy of the prediction has been analyzed by comparing the predicted values from the architecture testing with the real time measured values. From the experimental results, it has been found that the developed adaptive network based fuzzy inference system can predict the average white layer thickness in an efficient way with accuracy of 96.8%. It has also been observed that the electrical process parameters have highly contributed on determining average white layer thickness

    Cost optimization of two-stage helical gearboxes with second stage double gear-sets

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    In practice, the cost of a gearbox plays a very important role in the trade. Therefore, reducing the cost of gearboxes is an important task not only when manufacturing the gearboxes but also when designing them. In order to reduce the cost of a gearbox, there are many solutions in which determining the optimal partial gear ratios of a gearbox is an effective measure. This is because it not only the size, the mass but also the cost of a gearbox depends greatly on the partial gear ratios. This work presents a method for calculating the cost function of two-stage helical gearboxes with second-stage double gear-sets based on the mass of the components that construct the gearbox. The cost objective function is minimized to achieve the optimal transmission ratios. Furthermore, screening experiments are carried out with nine important input parameters that have significant effects on the optimum transmission ratio of the second stage. These parameters are the total gearbox ratio, the coefficient of wheel face width of the first stage, coefficient of wheel face width of the second stage, the allowable contact stress of the first stage, the allowable contact stress of the second stage, the output torque, the cost of gearbox housing, the cost of gears, and the shaft cost. The experimental results of were analysed by using the Analysis of Variance (ANOVA) method with the help of Minitab 19 software. The results demonstrate that the effective weight of the input parameters and their interactions on the output response was investigated. Also, a regression model for computing the optimal transmission ratio of the second stage was proposed. This brings significance not only in the design process but also in manufacturing since the gearbox cost can decreas
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