Epoxy Composites Using Wood Pulp Components as Fillers

The components of wood, especially lignin and cellulose, have great potential for improving the properties of polymer composites. In this chapter, we discuss some of the latest developments from our lab on incorporating wood-based materials into epoxy composites. Lignosulfonate was used as a flame retardant and cellulose nanocrystals were used as reinforcing materials. Lignosulfonate will disperse well in epoxy, but phase separates during curing. An epoxidation reaction was developed to immobilize the lignosulfonate during curing. The lignosulfonate–epoxy composites were characterized using microcombustion and cone calorimetry tests. Cellulose also has poor interfacial adhesion to hydrophobic polymer matrices. Cellulose fibers and nanocrystals aggregate when placed in epoxy resin, resulting in very poor dispersion. The cellulose nanocrystal surface was modified with phenyl containing materials to disrupt cellulose interchain hydrogen bonding and improve dispersion in the epoxy resin. The cellulose nanocrystal – epoxy composites were characterized for mechanical strength using tensile tests, water barrier properties using standardized water absorption, glass transition temperatures using differential calorimetry, and aggregation and dispersion using microscopic techniques

Char-forming behavior of nanofibrillated cellulose treated with \u3ci\u3eglycidyl phenyl\u3c/i\u3e POSS

Cellulose-reinforced composites have received much attention due to their structural reinforcing, light weight, biodegradable, non-toxic, low cost and recyclable characteristics. However, the tendency for cellulose to aggregate and its poor dispersion in many polymers, such as polystyrene, continues to be one of the most challenging roadblocks to large scale production and use of cellulose-polymer composites. In this study, nanofibrillated cellulose (NFC) is modified using GlycidylPhenyl-POSS (a polyhedral oligomeric silsesquioxane). The product yield, morphology, and crystallinity are characterized using a variety of spectroscopy and microscopy techniques. Thermal analyses are performed using thermal gravimetric analysis and pyrolysis combustion flow calorimetry

Effect of Ammonium Polyphosphate to Aluminum Hydroxide Mass Ratio on the Properties of Wood-Flour/Polypropylene Composites

Two halogen-free inorganic flame retardants, ammonium polyphosphate (APP) and aluminum hydroxide (ATH) were added to wood-flour/polypropylene composites (WPCs) at different APP to ATH mass ratios (APP/ATH ratios), with a constant total loading of 30 wt % (30% by mass). Water soaking tests indicated a low hygroscopicity and/or solubility of ATH as compared to APP. Mechanical property tests showed that the flexural properties were not significantly affected by the APP/ATH ratio, while the impact strength appeared to increase with the increasing ATH/APP ratio. Cone calorimetry indicated that APP appeared to be more effective than ATH in reducing the peak of heat release rate (PHRR). However, when compared to the neat WPCs, total smoke release decreased with the addition of ATH but increased with the addition of APP. Noticeably, WPCs containing the combination of 20 wt % APP and 10 wt % ATH (WPC/APP-20/ATH-10) showed the lowest PHRR and total heat release in all of the formulations. WPCs combustion residues were analyzed by scanning electron microscopy, laser Raman spectroscopy, and Fourier transform infrared spectroscopy (FTIR). Thermogravimetric analysis coupled with FTIR spectroscopy was used to identify the organic volatiles that were produced during the thermal decomposition of WPCs. WPC/APP-20/ATH-10 showed the most compact carbonaceous residue with the highest degree of graphitization

Nanocomposites at Elevated Temperatures: Migration and Structural Changes

The possible effect of temperature stability of organic layered silicates (OLSs) on the structure and flammability behavior of polymer/montmorillonite (MMT) nanocomposites has been discussed in a previous publication. Above 200°C, the OLS begins to decompose, and the nanocomposite structure is gradually destroyed even before pyrolysis and combustion. Data on the decomposition of polymer/OLS mixtures upon isothermal thermogravimetric analysis (TGA) experiments are presented, and include rates and energies of activation at a range of temperatures from 200 to 400°C. Decomposition of OLSs in the presence of polymer is discussed in view of the decomposition of clay, pristine surfactant, and OLS. Accumulation of clay by migration to the surface of samples at a range of temperatures is indicated by X-ray diffraction (XRD) and attenuated total reflectance Fourier transform infrared (ATR-FTIR) measurements on the isothermally heated samples. Mechanistic considerations concerning changes in the structure of the nanocomposite, the decomposition of OLS, and migration of clay will be presented. Copyright © 2006 John Wiley & Sons, Ltd

Smoldering and Flame Resistant Textiles via Conformal Barrier Formation

A durable and flexible silicone-based backcoating (halogen free) is applied to the backside of an otherwise smoldering-prone and flammable fabric. When exposed to fire, cyclic siloxanes (produced by thermal decomposition of the backcoating) diffuse through the fabric in the gas phase. The following oxidation of the cyclic siloxanes forms a highly conformal and thermally stable coating that fully embeds all individual fibers and shields them from heat and oxidation. As a result, the combustion of the fabric is prevented. This is a novel fire retardant mechanism that discloses a powerful approach towards textiles and multifunctional flexible materials with combined smoldering/flaming ignition resistance and fire-barrier properties