Comparative Studies on Water- and Vapor-Based Hydrothermal Carbonization: Process Analysis

Hydrothermal carbonization (HTC) reactor systems used to convert wet organic wastes into value-added hydrochar are generally classified in the literature as liquid water-based (HTC) or vapor-based (VTC). However, the distinction between the two is often ambiguous. In this paper, we present a methodological approach to analyze process conditions for hydrothermal systems. First, we theoretically developed models for predicting reactor pressure, volume fraction of liquid water and water distribution between phases as a function of temperature. The reactor pressure model predicted the measured pressure reasonably well. We also demonstrated the importance of predicting the condition at which the reactor system enters the subcooled compression liquid region to avoid the danger of explosion. To help understand water–feedstock interactions, we defined a new solid content parameter %S(T) based on the liquid water in physical contact with feedstock, which changes with temperature due to changes in the water distribution. Using these models, we then compared the process conditions of seven different HTC/VTC cases reported in the literature. This study illustrates that a large range of conditions need to be considered before applying the label VTC or HTC. These tools can help in designing experiments to compare systems and understand results in future HTC researc

Greenhouse gas emissions from broiler manure treatment options are lowest in well-managed biogas production

The production of broiler meat has increased significantly in the last decades in Germany and worldwide, and is projected to increase further in the future. As the number of animals raised increases, so too does the amount of manure produced. The identification of manure treatment options that cause low greenhouse gas emissions becomes ever more important. This study compares four treatment options for broiler manure followed by field spreading: storage before distribution, composting, anaerobic digestion in a biogas plant and production of biochar. For these options potential direct and indirect greenhouse gas emissions were assessed for the situation in Germany. Previous analyses have shown that greenhouse gas balances of manure management are often strongly influenced by a small number of processes. Therefore, in this study major processes were represented with several variants and the sensitivity of model results to different management decisions and uncertain parameters was assessed. In doing so, correlations between processes were considered, in which higher emissions earlier on in the process chain reduce emissions later. The results show that biogas production from broiler manure leads to the lowest greenhouse gas emissions in most of the analysed cases, mainly due to the emission savings related to the substitution of mineral fertilizers and the production of electricity. Pyrolysis of the manure and subsequent field spreading as a soil amendment can lead to similarly low emissions due to the long residence time of the biochar, and may even be the better option than poorly managed biogas production. Composting is the treatment option resulting in highest emissions of greenhouse gases, due to high ammonia volatilization, and is likely worse than untreated storage in this respect. These results are relatively insensitive to the length of transport required for field spreading, but high uncertainties are associated with the use of emission factors

Experimental evaluation and application of genetic programming to develop predictive correlations for hydrochar higher heating value and yield to optimize the energy content

The hydrothermal carbonization (HTC) process has been found to consistently improve biomass fuel characteristics by raising the higher heating value (HHV) of the hydrochar as process severity is increased. However, this is usually associated with a decrease in the solid yield (SY) of hydrochar, making it difficult to determine the optimal operating conditions to obtain the highest energy yield (EY), which combines the two parameters. In this study, a graph-based genetic programming (GP) method was used for developing correlations to predict HHV, SY, and EY for hydrochars based on published values from 42 biomasses and a broad range of HTC experimental systems and operating conditions, i.e., 5 ≤ holding time (min) ≤ 2208, 120 ≤ temperature (°C) ≤ 300, and 0. 0096 ≤ biomass to water ratio ≤ 0.5. In addition, experiments were carried out with 5 pomaces at 4 temperatures and two reactor scales, 1 L and 18.75 L. The correlations were evaluated using this experimental data set in order to estimate prediction errors in similar experimental systems. The use of the correlations to predict HTC conditions to achieve the maximum EY is demonstrated for three common feedstocks, wheat straw, sewage sludge, and a fruit pomace. The prediction was confirmed experimentally with pomace at the optimized HTC conditions; we observed 6.9 % error between the measured and predicted EY %. The results show that the correlations can be used to predict the optimal operating conditions to produce hydrochar with the desired fuel characteristics with a minimum of actual HTC runs

Hydrothermal carbonization as an alternative sanitation technology: Process optimization and development of low-cost reactor

Background: The provision of safe sanitation services is essential for human well-being and environmental integrity, but it is often lacking in less developed communities with insufficient financial and technical resources. Hydrothermal carbonization (HTC) has been suggested as an alternative sanitation technology, producing value-added products from faecal waste. We evaluated the HTC technology for raw human waste treatment in terms of resource recovery. In addition, we constructed and tested a low-cost HTC reactor for its technical feasibility. Methods: Raw human faeces were hydrothermally treated in a mild severity range (≤ 200 °C and ≤ 1 hr). The total energy recovery was analysed from the energy input, higher heating value (HHV) of hydrochar and biomethane potential of process water. The nutrient contents were recovered through struvite precipitation employing process water and acid leachate from hydrochar ash. A bench-scale low-cost reactor (BLR) was developed using widely available materials and tested for human faeces treatment. Results: The hydrochar had HHVs (23.2 - 25.2 MJ/kg) comparable to bituminous coal. The calorific value of hydrochar accounted for more than 90% of the total energy recovery. Around 78% of phosphorus in feedstock was retained in hydrochar ash, while 15% was in process water. 72% of the initial phosphorus can be recovered as struvite when deficient Mg and NH 4 are supplemented. The experiments with BLR showed stable operation for faecal waste treatment with an energy efficiency comparable to a commercial reactor system. Conclusions: This research presents a proof of concept for the hydrothermal treatment of faecal waste as an alternative sanitation technology, by providing a quantitative evaluation of the resource recovery of energy and nutrients. The experiments with the BLR demonstrate the technical feasibility of the low-cost reactor and support its further development on a larger scale to reach practical implementation

Changes in Selected Organic and Inorganic Compounds in the Hydrothermal Carbonization Process Liquid While in Storage

Although many studies have investigated the hydrothermal transformation of feedstock biomass, little is known about the stability of the compounds present in the process liquid after the carbonization process is completed. The physicochemical characteristics of hydrothermal carbonization (HTC) liquid products may change over storage time, diminishing the amount of desired products or producing unwanted contaminants. These changes may restrict the use of HTC liquid products. Here, we investigate the effect of storage temperature (20, 4, and −18 °C) and time (weeks 1-12) on structural and compositional changes of selected organic compounds and physicochemical characteristics of the process liquid from the HTC of digested cow manure. ANOVA showed that the storage time has a significant effect on the concentrations of almost all of the selected organic compounds, except acetic acid. Considerable changes in the composition of the process liquid took place at all studied temperatures, including deep freezing at −18 °C. Prominent is the polymerization of aromatic compounds with the formation of precipitates, which settle over time. This, in turn, influences the inorganic compounds present in the liquid phase by chelating or selectively adsorbing them. The implications of these results on the further processing of the process liquid for various applications are discussed

Late Quaternary evolution of rivers, lakes and peatlands in northeast Germany reflecting past climatic and human impact – an overview

Die Kenntnis der regionalen Paläohydrologie ist eine wesentliche Grundlage für das Verständnis aktueller Umweltfragen, wie zum Beispiel nach den Gründen von hydrologischen Veränderungen, dem Einfluss von Landnutzungsstrategien und der Wirksamkeit von Renaturierungsvorhaben in Feuchtgebieten. Auch die Interpretation von Modellierungsergebnissen zu den künftigen Einflüssen des Klima- und Landnutzungswandels auf das Gewässersystem kann durch die Einbeziehung (prä-) historischer Analogien verbessert werden. Für das glazial geprägte nordostdeutsche Tiefland wurde eine Übersicht der vorliegenden paläohydrologischen Befunde für den Zeitraum der letzten etwa 20.000 Jahre erarbeitet. Die Entwicklung der Flüsse wurde mit Blick auf die Tal-/Auengenese und das Ablagerungsmilieu, die Veränderung des Tal- und Gerinneverlaufs sowie den Paläoabfluss bzw. das Paläohochwasser betrachtet. Wesentliche genetische Unterschiede bestehen zwischen Alt- (Elster- und Saalekaltzeit) und Jungmoränengebieten (Weichselkaltzeit) sowie zwischen hoch und tief gelegenen Tälern. Letztere sind stark durch Wasserspiegelveränderungen in der Nord- und Ostsee beeinflusst worden. Die Entwicklung der Seen wurde hinsichtlich der Seebildung, die überwiegend eine Folge der spätpleistozänen bis frühholozänen Toteistieftau-Dynamik ist, und der Veränderungen im Ablagerungsmilieu analysiert. Weiterhin standen Seespiegelveränderungen im Fokus, wobei sich hoch variable lokale Befunde mit einigen Übereinstimmungen zeigten. Der Überblick zur Moorentwicklung konzentrierte sich auf hydrogenetische Moorentwicklungsphasen und auf die langfristige Entwicklung des Grundwasserspiegels. Enge Beziehungen zwischen der Entwicklung der Flüsse, Seen und Moore bestanden insbesondere im Spätholozän durch komplexe Vermoorungsprozesse in den großen Flusstälern. Bis in das Spätholozän wurde die regionale Hydrologie überwiegend durch klimatische, geomorphologische und nicht-anthropogene biologische Faktoren gesteuert. Seit dem Spätmittelalter wurde in der Region das Gewässernetz und der Wasserkreislauf im starken Maß durch anthropogene Interventionen beeinflusst (z.B. Aufstau von Flüssen und Seen, Bau von Kanälen und Deichen, Moorkultivierung). In den letzten etwa 50 Jahren haben dann sogar die kurzfristigen anthropogenen Eingriffe, z.B. in Form von Abflussregulierung, Hydromelioration und künstlicher Seebildung, die Wirksamkeit langfristiger klimatischer und geomorphologischer Prozesse übertroffen.researc

Hydrothermal Carbonization: Modeling, Final Properties Design and Applications: A Review

Active research on biomass hydrothermal carbonization (HTC) continues to demonstrate its advantages over other thermochemical processes, in particular the interesting benefits that are associated with carbonaceous solid products, called hydrochar (HC). The areas of applications of HC range from biofuel to doped porous material for adsorption, energy storage, and catalysis. At the same time, intensive research has been aimed at better elucidating the process mechanisms and kinetics, and how the experimental variables (temperature, time, biomass load, feedstock composition, as well as their interactions) affect the distribution between phases and their composition. This review provides an analysis of the state of the art on HTC, mainly with regard to the effect of variables on the process, the associated kinetics, and the characteristics of the solid phase (HC), as well as some of the more studied applications so far. The focus is on research made over the last five years on these topics. © 2018 by the authors. Licensee MDPI, Basel, Switzerland

Production of ethanol from livestock, agricultural, and forest residuals: An economic feasibility study

In this study, the economic feasibility of producing ethanol from gasification followed by syngas fermentation via commercially available technologies was theoretically evaluated using a set of selected livestock and agricultural and forest residuals ranging from low valued feedstocks (i.e., wood, wheat straw, wheat straws blended with dewatered swine manure, and corn stover) to high valued oilseed rape meal. A preliminary cost analysis of an integrated commercial system was made for two cases, a regional scale 50 million gallon (189,271 m3) per year facility (MGY) and a co-op scale 1–2 MGY facility. The estimates for the minimum ethanol selling prices (MESP) depend heavily on the facility size and feedstock costs. For the 1–2 MGY (3785–7571 m3/y) facility, the MESP ranged from $5.61–$7.39 per gallon ($1.48–$1.95 per liter) for the four low-value feedstocks. These high costs suggest that the co-op scale even for the low-value feedstocks may not be economically sustainable. However, the MESP for the 50 MGY facility were significantly lower and comparable to gasoline prices ($2.24–$2.96 per gallon or $0.59–$0.78 per liter) for these low-value feedstocks, clearly showing the benefits of scale-up on construction costs and MESP. © 2019 by the authors. Licensee MDPI, Basel, Switzerland

Hydrothermal carbonization: modeling, final properties design and applications: a review

La investigación activa sobre la carbonización hidrotermal de la biomasa (HTC) sigue demostrando sus ventajas sobre otros procesos termoquímicos, en particular los interesantes beneficios que se asocian a los productos sólidos carbonosos, llamados hidrocarburos (HC). Las esferas de aplicación del HC van desde el biocombustible hasta el material poroso dopado para la adsorción, el almacenamiento de energía y la catálisis. Al mismo tiempo, se han realizado intensas investigaciones para dilucidar mejor los mecanismos y la cinética del proceso, y la forma en que las variables experimentales (temperatura, tiempo, carga de biomasa, composición de la materia prima, así como sus interacciones) afectan a la distribución entre las fases y a su composición. En este examen se analiza el estado de la técnica en materia de HTC, principalmente en lo que respecta al efecto de las variables en el proceso, la cinética asociada y las características de la fase sólida (HC), así como algunas de las aplicaciones más estudiadas hasta ahora. El foco de atención se centra en las investigaciones realizadas en los últimos cinco años sobre estos temas.Active research on biomass hydrothermal carbonization (HTC) continues to demonstrate its advantages over other thermochemical processes, in particular the interesting benefits that are associated with carbonaceous solid products, called hydrochar (HC). The areas of applications of HC range from biofuel to doped porous material for adsorption, energy storage, and catalysis. At the same time, intensive research has been aimed at better elucidating the process mechanisms and kinetics, and how the experimental variables (temperature, time, biomass load, feedstock composition, as well as their interactions) affect the distribution between phases and their composition. This review provides an analysis of the state of the art on HTC, mainly with regard to the effect of variables on the process, the associated kinetics, and the characteristics of the solid phase (HC), as well as some of the more studied applications so far. The focus is on research made over the last five years on these topics.• Junta de Extremadura. Proyecto GR15034 • Ministerio de Economía y Competitividad. Proyectos CTM2014-55998-R (I+D+i), CTM2016-75937-R • USDA-Agricultural Research Service National Program 212peerReviewe