Modular Air-Coupled Ultrasonic Multichannel System for Inline NDT

AbstractIn many production processes it is important to detect in a very early stage basic errors in the fabricatedmaterial. If the errors are not visible from the exterior, ultrasonic inspection is a convenient technique,at least if the nature of the error influences the characteristics of sound passing through the material.Examples are local density variations in non-wovens, delaminations in composites, bad bondings inlaminates, inclusions, cracks or other artefacts in plastic or metal plates, etc. There are two major,difficult requirements imposed by industry to the used detection technique: the sensors shouldn’t makephysical contact with the material and the speed of testing must be sufficiently high to enable testingin-line. The former requirement can be met by employing an air-coupled ultrasonic approach, the latterby using a multichannel system.We propose a modular air-coupled ultrasonic multichannel system.Each multichannel module contains12 air-coupled transducers and exists in a transmitter and a receiver version. The desired scan width isobtained by connecting several modules to each other. During the scanning all transducers are spatially fixed while the material is moving forward. This way, speeds up to 1m/s are possible, irrespective ofthe width of the material. To that purpose a FPGA based platform with parallel processing of largenumbers of data streams is implemented in the modules. This allows the implementation of all kind ofprocedures, going from point measurements to more sophisticated techniques.In spite of all measurements being performed in ambient air, the ultrasonic frequency is rather high(1MHz), but lower frequencies are possible as well. The most obvious set-up of the modules is a through-transmission configuration. However the system can also be used in a pitch-catch configuration which isvery suitable for one-sided testing of thick materials. An examples established in the laboratory is shownto illustrate the performance

Analysis of the nonlinear reverberation of titanium alloys fatigued at high amplitude ultrasonic vibration

6 pages.-- PACS nr.: 81.40.-Z.-- Communication presented at: Forum Acusticum Sevilla 2002 (Sevilla, Spain, 16-20 Sep 2002), comprising: 3rd European Congress on Acoustics; XXXIII Spanish Congress on Acoustics (TecniAcústica 2002); European and Japanese Symposium on Acoustics; 3rd Iberian Congress on Acoustics.-- Special issue of the journal Revista de Acústica, Vol. XXXIII, year 2002.The strong amplitude dependence of material parameters of microinhomogeneous materials can be used to link observations of nonlinearity to micro-scale damage. We have measured the amplitude dependence of the resonance frequency and damping characteristics in the reverberation field of the fundamental eigenmode of titanium alloy samples at regular instances during dynamic fatigue loading at high strains. The analysis of the reverberation is performed in the frequency domain using classical time-windowed FFT, as well as in the time domain using analytical functions with iteratively optimised parameters over each time window. The results show a significant increase of the nonlinearity in the frequency and damping characteristics of the signals observed during the fatiguing process.The authors would like to thank the ESF organisation for support of this research in the frame of the PESC-program NATEMIS (www.polito.it/research/natemis/).Peer reviewe

The opportunities of two-phase hybrid stepping motor back EMF sampling

By counting the step command pulses, stepping motors can be straightforwardly used for open loop positioning. However, open-loop control is often insufficient to guarantee accurate and energy efficient movements. More intelligent stepping motor algorithms can meet these concerns, however, this requires position information. The back EMF signal contains useful information on the rotor position. This information can be used to monitor the motor condition and to implement a more advanced position control algorithm. A theoretical analysis gives insight into the back EMF generated in a two-phase hybrid stepping motor. In this paper a, by the authors, patented sampling method is considered to measure the back EMF signal. The opportunities of this method are considered theoretically. Moreover this paper presents extensive measurement results proving the opportunities of the method, to develop more intelligent stepping motor algorithms

Toward an efficient inverse characterization of the viscoelastic properties of anisotropic media based on the ultrasonic polar scan

Composite materials (e.g., carbon fiber reinforced plastics (CFRP)) are increasingly used for critical components in several industrial sectors (e.g. aerospace, automotive). Their anisotropic nature makes it difficult to accurately determine material properties or to assess internal damages. To resolve these challenges, the Ultrasonic Polar Scan (UPS) technique has been introduced. In a UPS experiment, a fixed material spot is insonified at a multitude of incidence angles Psi(theta,phi) for which the transmission amplitude as well as the associated arrival time (time-of-flight) are measured. Mapping these quantities on a polar diagram represents a fingerprint of the local viscoelasticity of the investigated material. In the present study, we propose a novel two-stage inversion scheme that is able to infer both the elastic and the viscous properties. In the first step, we solve the inverse problem of determining the elastic constants from time-of-flight UPS recordings. The second stage handles a similar inverse problem, but now operates on the amplitude landscape of a UPS experiment for determining the viscous part of the viscoelastic tensor. This two-stage procedure thus yields the viscoelastic tensor of the insonified material spot. The developed characterization scheme has been employed on both virtual (numerical) UPS recordings, to test the effectiveness of the method, and experimental UPS recordings of unidirectional C/E plates

Spinal cord stimulation for predominant low back pain in failed back surgery syndrome: study protocol for an international multicenter randomized controlled trial (PROMISE study)

This is the final version of the article. Available from the publisher via the DOI in this record.BACKGROUND: Although results of case series support the use of spinal cord stimulation in failed back surgery syndrome patients with predominant low back pain, no confirmatory randomized controlled trial has been undertaken in this patient group to date. PROMISE is a multicenter, prospective, randomized, open-label, parallel-group study designed to compare the clinical effectiveness of spinal cord stimulation plus optimal medical management with optimal medical management alone in patients with failed back surgery syndrome and predominant low back pain. METHOD/DESIGN: Patients will be recruited in approximately 30 centers across Canada, Europe, and the United States. Eligible patients with low back pain exceeding leg pain and an average Numeric Pain Rating Scale score ≥5 for low back pain will be randomized 1:1 to spinal cord stimulation plus optimal medical management or to optimal medical management alone. The investigators will tailor individual optimal medical management treatment plans to their patients. Excluded from study treatments are intrathecal drug delivery, peripheral nerve stimulation, back surgery related to the original back pain complaint, and experimental therapies. Patients randomized to the spinal cord stimulation group will undergo trial stimulation, and if they achieve adequate low back pain relief a neurostimulation system using the Specify® 5-6-5 multi-column lead (Medtronic Inc., Minneapolis, MN, USA) will be implanted to capture low back pain preferentially in these patients. Outcome assessment will occur at baseline (pre-randomization) and at 1, 3, 6, 9, 12, 18, and 24 months post randomization. After the 6-month visit, patients can change treatment to that received by the other randomized group. The primary outcome is the proportion of patients with ≥50% reduction in low back pain at the 6-month visit. Additional outcomes include changes in low back and leg pain, functional disability, health-related quality of life, return to work, healthcare utilization including medication usage, and patient satisfaction. Data on adverse events will be collected. The primary analysis will follow the intention-to-treat principle. Healthcare use data will be used to assess costs and long-term cost-effectiveness. DISCUSSION: Recruitment began in January 2013 and will continue until 2016. TRIAL REGISTRATION: Clinicaltrials.gov: NCT01697358 (http://www.clinicaltrials.gov).The study is funded by Medtronic In

Nonlinear elastic wave interaction in a sandstone bar: A summary of recent pulse-mode experiments

We have performed nonlinear pulse propagation experiments in a 3.8 cm diameter rod of Berea sandstone 1.8 m long at ambient conditions. Unlike earlier studies, we measured acceleration and not displacement. Moreover, we detected 2nd and 3rd harmonic growth at smaller strain amplitudes than were observed previously (10{sup {minus}7}). Harmonic growth at identical strain amplitudes has also been noted in resonance studies using the same rock type. Current measurements are underway with the rod in vacuum where the wave attenuation is less and the conditions can be carefully controlled. Ultimately, we wish to test the validity of current analytic and numerical models for nonlinear propagation in microcracked materials

Strain-induced kinetics of intergrain defects as the mechanism of slow dynamics in the nonlinear resonant response of humid sandstone bars

A closed-form description is proposed to explain nonlinear and slow dynamics effects exhibited by sandstone bars in longitudinal resonance experiments. Along with the fast subsystem of longitudinal nonlinear displacements we examine the strain-dependent slow subsystem of broken intergrain and interlamina cohesive bonds. We show that even the simplest but phenomenologically correct modelling of their mutual feedback elucidates the main experimental findings typical for forced longitudinal oscillations of sandstone bars, namely, (i) hysteretic behavior of a resonance curve on both its up- and down-slopes, (ii) linear softening of resonant frequency with increase of driving level, and (iii) gradual recovery (increase) of resonant frequency at low dynamical strains after the sample was conditioned by high strains. In order to reproduce the highly nonlinear elastic features of sandstone grained structure a realistic non-perturbative form of strain potential energy was adopted. In our theory slow dynamics associated with the experimentally observed memory of peak strain history is attributed to strain-induced kinetic changes in concentration of ruptured inter-grain and inter-lamina cohesive bonds causing a net hysteretic effect on the elastic Young's modulus. Finally, we explain how enhancement of hysteretic phenomena originates from an increase in equilibrium concentration of ruptured cohesive bonds that are due to water saturation.Comment: 5 pages, 3 figure