Development of HVOF Sprayed Erosion/Oxidation Resistant Coatings for Composite Structural Components in Propulsion Systems

Thermally sprayed coatings are being studied and developed as methods of enabling lightweight composites to be used more extensively as structural components in propulsion applications in order to reduce costs and improve efficiency through weight reductions. The primary goal of this work is the development of functionally graded material [FGM] polymer/metal matrix composite coatings to provide improved erosion/oxidation resistance to polyimide-based polymer matrix composite [PMC] substrates. The goal is to grade the coating composition from pure polyimide, similar to the PMC substrate matrix on one side, to 100% WC-Co on the other. Both step-wise and continuous gradation of the loading of the WC-Co reinforcing phase are being investigated, Details of the coating parameter development will be presented, specifically the high velocity oxy-fuel [HVOF] combustion spraying of pure PMR-I1 matrix material and layers of various composition PMR-II/WC-Co blends onto steel and PMR-15 composite substrates. Results of the HVOF process optimization, microstructural characterization, and analysis will be presented. The sprayed coatings were evaluated using standard metallographic techniques - optical and scanning electron microscopy [SEMI. An SEM + electron dispersive spectroscopy [EDS] technique has also been used to confirm retention of the PMR-I1 component. Results of peel/butt adhesion testing to determine adhesion will also be presented

Characterization and source apportionment of fine particulate sources at Rijeka, Croatia from 2013 to 2015

PM2.5 daily aerosol samples were collected in Rijeka, Croatia during period from 6th August 2013 to 29th January 2015. In total, 259 samples were collected on Teflon filters and analyzed by PIXE and PIGE techniques to give information on 21 elements from Na to Pb. Additionally, black carbon was determined with the Laser Integrated Plate Method. Results were statistically evaluated using Positive Matrix Factorization (PMF). Eight major pollution sources: auto, smoke, secondary sulfates, heavy oil combustion, sea spray, road dust, industry iron and soil dust were identified together with their relative contributions in total PM2.5 pollution. © 2015 Elsevier B.V

Effect of substrate roughness on splatting behavior of HVOF polymer particles: modeling and experiments

Journal of Thermal Spray Technology, 15(4): pp. 725-730.A three-dimensional model of particle impact and deformation on rough surfaces has been developed for HVOF sprayed polymer particles. Fluid flow and particle deformation was predicted by the Volume of Fluid (VoF) method using Flow- 3D® software. The effect of roughness on the mechanics of splatting and final splat shapes was explored through the use of several prototypical rough surfaces, e.g. steps and grooves. In addition, a numerical representation of a more realistic rough surface, generated by optical interferometry of an actual grit blasted steel surface, was also incorporated into the model. Predicted splat shapes were compared with SEM images of Nylon 11 splats deposited onto grit blasted steel substrates. Rough substrates led to the generation of fingers and other asymmetric three-dimensional instabilities that are seldom observed in simulations of splatting on smooth substrates

Physical properties of ambient and laboratory-generated secondary organic aerosol

The size and thickness of organic aerosol particles collected by impaction in five field campaigns were compared to those of laboratory-generated secondary organic aerosols (SOA). Scanning transmission X-ray microscopy was used to measure the total carbon absorbance (TCA) by individual particles as a function of their projection areas on the substrate. Particles with higher viscosity/surface tension can be identified by a steeper slope on a plot of TCA versus size because they flatten less upon impaction. The slopes of the ambient data are statistically similar indicating a small range of average viscosities/surface tensions across five field campaigns. Steeper slopes were observed for the plots corresponding to ambient particles, while smaller slopes were indicative of the laboratory-generated SOA. This comparison indicates that ambient organic particles have higher viscosities/surface tensions than those typically generated in laboratory SOA studies