Residual stress characterization of single and triple-pass autogenously welded stainless steel pipes

Using neutron diffraction the components of the residual stress field have been determined in the region near a mid-length groove in two identical austenitic stainless pipes in which weld beads had been laid down. One pipe sample had a single pass, and the second a triple pass, autogenous weld deposited around the groove circumference. The results show the effect on the stress field of the additional weld deposited and are compared to the results of Finite Element Modelling. The hoop stress component is found to be generally tensile, and greater in the triple pass weldment than in the single pass weldment. The hoop stresses reach peak values of around 400 MPa in tension. X-ray measurements of the residual stress components on the near inner surface of the pipe weldments are also presented, and show tensile stresses in both pipes, with a higher magnitude in the three-pass weldment

On the processing conditions and interfacial chemistry of composite PZT thick films on platinised silicon substrates

Planar piezoelectric actuators have been fabricated in a range of complex geometries with PZT thick films on Platinised silicon. Spiral actuators have been fabricated where the spiral shape allows long beams to be contained compactly in order to aid deflection. The stabilisation of PZT thick films derived from composite slurries derived from powder sol dispersions has been achieved with a YSZ barrier layer. Interfacial formation of PtxPb intermetallic and PbSiO3 at the substrate electrode interface occurs at low and high oxygen partial pressures respectively. Densification of the thick film material, assisted by infiltration of sol, lowers interfacial po2 through inhibiting oxygen diffusion. Under extreme circumstances, re-oxidation of the intermetallic is not possible and it remains even after sintering. Densification of thick film materials proceeds more readily under an atmosphere of high oxygen partial pressure although in the absence of a suitable barrier layer, film delamination is promoted. Delamination was found to occur at the interface between electrode and substrate and not between film and electrode

Neutron diffraction residual stress measurements on girth-welded 304 stainless steel pipes with weld metal deposited up to half and full pipe wall thickness

The residual stress distribution has been measured in two girth-welded austenitic stainless steel pipe weldments using time-of-flight neutron diffraction. One had weld filler metal deposited up to half the pipe wall thickness, and one had weld metal deposited up to full pipe wall thickness. The aim of the work is to evaluate the evolution in residual stress profile on filling the weld, on which there is little experimental data, and where the selection of the correct hardening model used in finite element modelling can benefit greatly from an understanding of the intermediate residual stresses partway through the welding operation. The measured residual stresses are compared with those calculated by finite element modelling and measured using X-ray diffraction. The results show a change in the measured hoop stress at the weld toe from tension to compression between the half-and fully-filled weld. The finite element results show an overprediction of the residual stress, which may be a consequence of the simple isotropic hardening model applied. The results have implications for the likely occurrence of stress corrosion cracking in this important type of pipe-to-pipe weldment

Through-Thickness Residual Stress Profiles in Austenitic Stainless Steel Welds: A Combined Experimental and Prediction Study

Economic and safe management of nuclear plant components relies on accurate prediction of welding-induced residual stresses. In this study, the distribution of residual stress through the thickness of austenitic stainless steel welds has been measured using neutron diffraction and the contour method. The measured data are used to validate residual stress profiles predicted by an artificial neural network approach (ANN) as a function of welding heat input and geometry. Maximum tensile stresses with magnitude close to the yield strength of the material were observed near the weld cap in both axial and hoop direction of the welds. Significant scatter of more than 200 MPa was found within the residual stress measurements at the weld center line and are associated with the geometry and welding conditions of individual weld passes. The ANN prediction is developed in an attempt to effectively quantify this phenomenon of ‘innate scatter’ and to learn the non-linear patterns in the weld residual stress profiles. Furthermore, the efficacy of the ANN method for defining through-thickness residual stress profiles in welds for application in structural integrity assessments is evaluated

Thermally responsive polymeric hydrogel brushes: synthesis, physical properties and use for the culture of chondrocytes

Hydrogel brushes are materials composed of a water-swollen network, which contains polymer chains that are grafted with another polymer. Using a thermally responsive polymer, poly(N-isopropyl acrylamide) (polyNIPAM), as the graft component we are able to maintain the critical solution temperature (Tcrit), independent of the overall composition of the material, at approximately 32°C. The change in swelling at Tcrit is a function of the amount of polyNIPAM in the system. However, there is a much smaller change in the surface contact angles at Tcrit. PolyNIPAM-based materials have generated considerable interest, as ‘smart’ substrates for the culture of cells and here, we show the utility of hydrogel brushes in cell culture. Chondrocytes attached to the hydrogel brushes and yielded viable cell cultures. Moreover, the chondrocytes could be released from the hydrogel brushes without the use of proteases by reducing the temperature of the cultures to below Tcrit to induce a change in the conformation of the polyNIPAM chain at Tcrit. The importance of the crosslink hydrogel component is illustrated by significant changes in cell attachment/cell viability as the crosslink density is changed