Parametric finite-element studies on the effect of tool shape in friction stir welding

The success of the Friction Stir Welding (FSW) process, and the weld quality produced, depends significantly on the design of the welding tool. In this paper the effect of variation in various tool geometry parameters on FSW process outcomes, during the plunge stage, were investigated. Specifically the tool shoulder surface angle and the ratio of the shoulder radius to pin radius on tool reaction force, tool torque, heat generation, temperature distribution and size of the weld zone were investigated. The studies were carried out numerically using the finite element method. The welding process used AA2024 aluminium alloy plates with a thickness of 3 mm. It was found that, in plunge stage, the larger the pin radius the higher force and torque the tool experiences and the greater heat generated. It is also found that the shoulder angle has very little effect on energy dissipation as well as little effect on temperature distribution

Viscous compressible flow about blunt bodies using a numerically generated orthogonal coordinate system

A numerical solution to the Navier-Stokes equations was obtained for blunt axisymmetric entry bodies of arbitrary shape in supersonic flow. These equations are solved on a finite difference mesh obtained from a simple numerical technique which generates orthogonal coordinates between arbitrary boundaries. The governing equations are solved in time dependent form using Stetter's improved stability three step predictor corrector method. For the present application, the metric coefficients were obtained numerically using fourth order accurate, finite difference relations and proved to be totally reliable for the highly stretched mesh used to resolve the thin viscous boundary layer. Solutions are obtained for a range of blunt body nose shapes including concavities

A comparison of plastic collapse and limit loads for single mitred pipe bends under in-plane bending

This paper presents a comparison of the plastic collapse loads from experimental in-plane bending tests on three 90 degree single un-reinforced mitred pipe bends, with the results from various 3D solid finite element models. The bending load applied reduced the bend angle and in turn, the resulting cross-sectional ovalisation led to a recognised weakening mechanism, which is only observable by testing or by including large displacement effects in the plastic finite element solution. A small displacement limit solution with an elastic-perfectly-plastic material model overestimated the collapse load by 40%. The plastic collapse finite element solution produced excellent agreement with experiment

Finite-Difference Solution for Laminar or Turbulent Boundary Layer Flow over Axisymmetric Bodies with Ideal Gas, CF4, or Equilibrium Air Chemistry

A computer code was developed that uses an implicit finite-difference technique to solve nonsimilar, axisymmetric boundary layer equations for both laminar and turbulent flow. The code can treat ideal gases, air in chemical equilibrium, and carbon tetrafluoride (CF4), which is a useful gas for hypersonic blunt-body simulations. This is the only known boundary layer code that can treat CF4. Comparisons with experimental data have demonstrated that accurate solutions are obtained. The method should prove useful as an analysis tool for comparing calculations with wind tunnel experiments and for making calculations about flight vehicles where equilibrium air chemistry assumptions are valid

More maximal arcs in Desarguesian projective planes and their geometric structure

In a previous paper R. Mathon gave a new construction method for maximal arcs in finite Desarguesian projective planes via closed sets of conics, as well as giving many new examples of maximal arcs. In the current paper, new classes of maximal arcs are constructed, and it is shown that every maximal arc so constructed gives rise to an infinite class of maximal arcs. Apart from when they are of Denniston type or dual hyperovals, closed sets of conics are shown to give maximal arcs that are not isomorphic to the known constructions. An easy characterisation of when a closed set of conics is of Denniston type is given. Results on the geometric structure of the maximal arcs and their duals are proved, as well as on elements of their collineation stabilisers

Heating Methods and Detection Limits for Infrared Thermography Inspection of Fiber-Reinforced Polymer Composites

The use of fiber-reinforced polymer (FRP) composites to strengthen existing civil infrastructure is expanding rapidly. Many FRP systems used to strengthen reinforced concrete are applied using a wet lay-up method in which dry fibers are saturated on site and then applied to the surface. This research investigated using infrared thermography (IRT) as a nondestructive evaluation (NDE) tool for detecting air voids and epoxy-filled holes in FRP systems bonded to a concrete substrate. Four small-scale specimens with FRP thicknesses ranging from 1 to 4 mm (0.04 to 0.16 in.) containing fabricated defects were constructed and inspected in a laboratory setting. Three heating methods (flash, scan, and long pulse) were employed and a quantitative analysis of resulting IRT data was used to establish detection limits for each method. Scan heating was shown to be most effective for basic defect detection. Air-filled defects at the FRP/concrete interface as small as 2.9 cm2 (0.45 in.2) were detected in a 4 mm (0.16 in.) thick FRP system. Defects as small as 0.3 cm2 (0.05 in.2) were detected in a 1 mm (0.04 in.) thick FRP system

Ballistic transport in induced one-dimensional hole systems

We have fabricated and studied a ballistic one-dimensional p-type quantum wire using an undoped AlGaAs/GaAs heterostructure. The absence of modulation doping eliminates remote ionized impurity scattering and allows high mobilities to be achieved over a wide range of hole densities, and in particular, at very low densities where carrier-carrier interactions are strongest. The device exhibits clear quantized conductance plateaus with highly stable gate characteristics. These devices provide opportunities for studying spin-orbit coupling and interaction effects in mesoscopic hole systems in the strong interaction regime where rs > 10.Comment: 6 pages, 4 figures (accepted to Applied Physics Letters

Constraining Anisotropic Baryon Oscillations

We present an analysis of anisotropic baryon acoustic oscillations and elucidate how a mis-estimation of the cosmology, which leads to incorrect values of the angular diameter distance, d_A, and Hubble parameter, H, manifest themselves in changes to the monopole and quadrupole power spectrum of biased tracers of the density field. Previous work has focused on the monopole power spectrum, and shown that the isotropic "dilation" combination d_A^2/H is robustly constrained by an overall shift in the scale of the baryon feature. We extend this by demonstrating that the quadrupole power spectrum is sensitive to an anisotropic "warping" mode d_A H, allowing one to break the degeneracy between d_A and H. We describe a method for measuring this warping, explicitly marginalizing over the form of redshift space distortions. We verify this method on N-body simulations and estimate that d_A H can be measured with a fractional accuracy of ~ 3/sqrt(V) % where the survey volume is estimated in (Gpc/h)^3.Comment: 4 pages, 2 fig