49 research outputs found

    Analysis of the Stability of Openings Excavated in Anisotropic Rocks

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    Openings excavated in rocks with anisotropic strength are often affected by serious instability, related to slip along the weakness planes. The Jaeger criterion, which is a discontinuous approach, is widely used in the mining and oil and gas industry, because is based on well-known rock strength parameters. However, this model cannot capture features related to the stability of openings drilled in some anisotropic rocks with the combined effect of the in situ state of stress. The Hoek & Brown criterion, adapted to anisotropic rocks, is a continuous criterion that can describe the complex behavior of different types of anisotropy exhibited by rock material. Here we interpreted the results of triaxial tests carried out on a shale and we defined the parameters of the Jaeger criterion and the modified Hoek & Brown criterion. We investigated the stability of boreholes drilled in this shale by varying the in situ state of stress and we compared the results of the two criteria. We found that the Hoek & Brown criterion can appropriately describe the behavior of this shale and can predict more accurately the width of the instability of openings excavated in different conditions

    The Importance of Viscoplastic Strain Rate in the Formation of Center Cracks during the Start-Up Phase of Direct-Chill Cast Aluminum Extrusion Ingots

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    A comparison of experimental observations and computer simulations shows that trends in the occurrence and severity of center cracks in direct-chill (DC) cast ingots due to different initial casting speed histories may best be explained by the changes in viscoplastic strain rate close to the center of the base of the ingot. The thermomechanical histories of five ingots were simulated and correlations between stresses, strains, strain rates, and liquid pressure drops due to feeding restrictions were considered

    Neutron Diffraction Measurement of As-Cast Residual Stresses in Aa7050 Rolling Plate Ingots: Influence of A Wiper

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    During casting, thermally induced deformations give birth to ingot distortions and residual stresses. For some high strength alloys, ingot cracking can happen during casting per se or during cooling down. Ingot distortions such as rolling face pull-in, but curl and but swell are rather easy to quantify as opposed to internal stresses. As aluminium is rather transparent to neutrons, residual stress measurements using neutron diffraction appeared to be a good way to validate the thermomechanical models aimed at simulating the stress build-up during casting. This technique has been applied to DC cast AA7050 rolling plate ingots with special attention to the stress generation in the transient start-up phase, i.e. in the foot of the ingot. Additional results using the hole drilling method complement the measurements. The measured stress distributions are compared with the results of a numerical model of DC casting for ingots cast with and without a wiper

    The role of rock joint frictional strength in the containment of fracture propagation

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    The fracturing phenomenon within the reservoir environment is a complex process that is controlled by several factors and may occur either naturally or by artificial drivers. Even when deliberately induced, the fracturing behaviour is greatly influenced by the subsurface architecture and existing features. The presence of discontinuities such as joints, artificial and naturally occurring faults and interfaces between rock layers and microfractures plays an important role in the fracturing process and has been known to significantly alter the course of fracture growth. In this paper, an important property (joint friction) that governs the shear behaviour of discontinuities is considered. The applied numerical procedure entails the implementation of the discrete element method to enable a more dynamic monitoring of the fracturing process, where the joint frictional property is considered in isolation. Whereas fracture propagation is constrained by joints of low frictional resistance, in non-frictional joints, the unrestricted sliding of the joint plane increases the tendency for reinitiation and proliferation of fractures at other locations. The ability of a frictional joint to suppress fracture growth decreases as the frictional resistance increases; however, this phenomenon exacerbates the influence of other factors including in situ stresses and overburden conditions. The effect of the joint frictional property is not limited to the strength of rock formations; it also impacts on fracturing processes, which could be particularly evident in jointed rock masses or formations with prominent faults and/or discontinuities

    Process Modelling Applied to Aluminium-Steel Butt Welding by Hybrid Metal Extrusion and Bonding (HYB)

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    In the present investigation, the numerical code WELDSIM is used to simulate butt welding of 4 mm thick plates of S355 steel and AA6082-T6 by Hybrid Metal Extrusion and Bonding (HYB). This is a new solid state joining process using continuous extrusion as a technique to enable aluminium filler metal additions. In WELDSIM, the finite element heat flow model is coupled to a frictional heating model, an isokinetic diffusion model for the interfacial intermetallic compound (IMC) formation and a nanostructure model for simulating reversion and re-precipitation of hardening phases inside the aluminium part of the joints during welding and subsequent natural ageing. The HYB process model is validated by comparison with experimental data obtained from in-situ thermocouple measurements and hardness testing carried out on three different Al-steel butt welds. Furthermore, scanning electron microscope examinations of the Al-steel interfaces have been conducted to check the predicted power of the IMC diffusion model. It is concluded that the process model is sufficiently relevant and comprehensive to be used in simulations of both the thermal, microstructure, and strength evolutions fields in these dissimilar butt welds. Some practical applications of the process model are described toward the end of the article, where particularly its potential for optimising the load-bearing capacity of the joints, is highlighted
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