Total Productive Maintenance Strategy In A Semiconductor Manufacturer: A Case Study

The role of maintenance in manufacturing has become more crucial and important in today’s competitive environment. It is estimated that maintenance cost contributed approximately 10-30 percent of total operation cost. In order to stay competitive, manufacturing companies are forced to introduce production improvement programs to increase both quality and productivity. Total productive maintenance (TPM) is a well-known and very useful methodology which allows manufacturing firms to attain near ideal conditions with zero downtime, zero defects and zero accident. The objective of this paper is to study the effectiveness of TPM implementation in a multinational semiconductor manufacturer. In this study a bottleneck process from the production line was chosen and continuous improvements were implemented to improve equipment effectiveness. The results achieved are very encouraging in the reduction of equipment downtime, improvement in overall equipment effectiveness, employee motivation and reduction in number of accidence rate at the shop-floor

Evolution of precision agriculture computing towards sustainable oil palm industry

Precision technology elements have not been implemented yet into the sustainable oil palm industry because the knowledge and technology gap. To resolve the gaps, promote sustainability and integrate the technologies, Oil Palm Management System (OPAMS) was introduced. The precision technologies in OPAMS comprises of Geographical Information System (GIS), Global Positioning System (GPS), remote sensing and yield monitoring. A phase by phase System Development Life Cycle (SDLC) methodology was used to generate the said system with feedbacks from oil palm planters as the inputs for OPAMS’s key features. OPAMS ultimately aims to increase the awareness of the industry on the benefits of utilizing technology to improve plantation performances, increase business and environmental sustainability

A comparative study of conventional PID and intelligent Fuzzy-PID FordDC motor speed control

The development of a Self Tuning Fuzzy proportional-integral-derivative (PID) controller was done to be compared with the conventional controller that is being used in a direct current (DC) motor. Simulation study is used to overcome the appearance of nonlinearities and uncertainties in the system with the proposed controller for the armature voltage controlled DC motors. Each parameter of the Fuzzy-PID controller is self tuned using 49 fuzzy rules in the fuzzy logic controller. The proportional, integral and derivative (KP,KI,KD) gains of the PID controller is being tuned by the controller. Different types of membership functions are evaluated in the fuzzy control and the best performance will be used in Fuzzy-PID for comparative analysis with the conventional PID.The FIS editor from MATLAB defines the membership function and the rules. Load disturbances from a variety of speed response and the step response are simulated from different scenarios.The Fuzzy PID has resulted to be more robust and it is insensitive to variations in the parameter

Analysis between Perturb & Observe Controller and Fuzzy Logic Controller for a Photovoltaic System with CUK and SEPIC Converter

The power generation is using Photovoltaic (PV) cell is the best alternative developing for fossil fuel since it renewable green power, energy conservation and demand-side management. Solar energy most useful for sustainable development but due to it has a nonlinear current-voltage characteristic. It is difficult to track the maximum power produce by the PV module. This paper presents a comparison between the Single-Ended Primary-Inductor Converter (SEPIC) and CUK converter by using both Fuzzy Logic Controller (FLC) and Perturb & Observe (P&O) methods in maximum power point tracking (MPPT). In this paper, the performance, advantage and disadvantage for both converters and MPPT algorithm are described. A general model of a Photovoltaic system with proposed MPPT controller and converters is implemented in MATLAB/Simulink software. The input parameter of temperature and irradiation level will be under constant and variable level as to prove the system efficiency towards changing conditions. The simulation result will be analyzed in different case studies in order to prove the effectiveness timely response performances, efficiencies of our power of converting over input power of the PV module and the comparison of transient response of voltage ripple of the systems

The biosynthesis of #beta#-lactams

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